Feb
15
2015
The Design Confidential Free DIY Furniture Plans How to Build a Peggy Rolling Cart Table

The versatility of this adorable rolling cart table is just lovely! Use it as a bar cart, or rolling utility cart, even a side table and this gal will look fabulous no matter how you choose to put her to work. 

The Design Confidential Free DIY Furniture Plans How to Build a Peggy Rolling Cart Table
Estimated Cost
$50-$75
Dimensions
Dimensions for The Design Confidential Free DIY Furniture Plans How to Build a Peggy Rolling Cart Table
Tools
Lumber
  • 1 – 1-1/2” Wooden Dowel at 8’
  • 1 – 3/4” plywood at 2’x4’
  • 2 – 1x2 at 8’
Materials
Cut List
  • 2 – 3/4” plywood at 12-1/2” x18-1/2” – Upper and Lower Trays
  • 4 – 1x2 at 20” – Upper and Lower Tray Fronts and Backs
  • 4 – 1x2 at 14” – Upper and Lower Tray Sides
  • 4 – 1-1/2” Wooden Dowel at 4-1/4” – Bottom Posts
  • 4 – 1-1/2” Wooden Dowel at 14-1/4” – Middle Posts
  • 4 – 1-1/2” Wooden Dowel at 3-1/4” – Top Posts
Instructions

Before beginning to build, always check in on my site to make sure you have the most up to date set of plans, I occasionally update and change the plans to make the building process easier or to allow for less expensive purchasing of materials! Read through the entire set of instructions and all comments before beginning this project. If you print out or save plans, be sure to check in on my site to be sure you have the most up to date set of plans, as I occasionally update things for ease of building or buying. If you are new to building, read through the GETTING STARTED section and other articles found under the BUILD tab in the menu on my site, it has valuable information about how to get started, tools and techniques. If you are unfamiliar with the finishing process, visit my Finishing school for some tips and tricks for painting like a pro and for special finishing practices. Use glue to secure your joints and Consider Painting or Staining individual sections prior to assembling. This makes the paint application virtually flawless. Coat with a spray on Poly or Wipe on Poly to protect your finish and your piece and it will last for ages. Adhere to all safety standards and guidelines, and be sure you follow safety protocol throughout your build. If you are unsure about whether you are building safely, run a quick online search for the tool or technique you are using, or contact me via email or post to the forum before you move ahead. My contact info can be found in the menu of my site.

Step 1
Trays for The Design Confidential Free DIY Furniture Plans How to Build a Peggy Rolling Cart Table

Cut the pieces for the Upper and Lower Trays. Mark the locations of the Posts as shown (on the top side and bottom side of each Tray). With a 1-1/2” Spade Bit, drill a hole at each location approximately 1/4” inch deep. You can wiggle the Spade Bit from side to side a little as you drill, so that the hole will be slightly larger than the 1-1/2” Post. Repeat this step twice - once for the Upper Tray and once for the Lower Tray.

Upper and Lower Trays:

Step 2
Trays Top View for The Design Confidential Free DIY Furniture Plans How to Build a Peggy Rolling Cart Table
Trays Top View for The Design Confidential Free DIY Furniture Plans How to Build a Peggy Rolling Cart Table

Cut the pieces for the Upper and Lower Fronts, Backs, and Sides. Attach the Upper Front, Back, and Sides to the Upper Tray as shown with glue and 1-1/4” brad nails. Repeat this process for the Lower Tray.  If you want a more rounded appearance for the corners of your trays, get out your sander and sand away!

Shown: Tray Top then Tray Bottom

Step 3
Lower Posts and Casters for The Design Confidential Free DIY Furniture Plans How to Build a Peggy Rolling Cart Table

Cut the pieces for the Posts. Each Post will be composed of 3 pieces, but assembled in the Cart, will give the illusion of one long piece. For the Bottom Post, mark the center of the Post.  Using an appropriately sized Spade Bit, drill a hole slightly larger (we are using a 3/8” Spade Bit for our specific Caster) and longer (approximately 1” deep for our specific Caster) than the stem of the Caster you are using. You can wiggle the Spade Bit from side to side a little as you drill, so that the hole will be slightly larger and longer than the stem of the Caster.

Next, insert the stem of the Caster into the Lower Post – repeat for each Bottom Post.  The stem should fit very snug in the drilled hole. If it is a little looser than you would like, place a little glue into the drilled hole, reinsert the stem and let the glue set.

Step 4
Lower Tray Position for The Design Confidential Free DIY Furniture Plans How to Build a Peggy Rolling Cart Table

Next, place a dab of glue into the holes drilled on the bottom side of the Lower Tray. Place the Bottom Posts (with inserted Casters) into the holes, ensuring that the Posts are set at 90 degrees. Each Post will be sunk 1/4” into the drilled hole.

Step 5
Middle Posts for The Design Confidential Free DIY Furniture Plans How to Build a Peggy Rolling Cart Table

Place a dab of glue into the holes drilled on the top side of the Lower Tray. Place the Middle Posts into the holes, ensuring that the Posts are set at 90 degrees. Each Post will be sunk 1/4” into the drilled hole.

Step 6
Top Tray Position for The Design Confidential Free DIY Furniture Plans How to Build a Peggy Rolling Cart Table

Place a dab of glue into the holes drilled on the bottom side of the Upper Tray. Place the Middle Posts into the holes, ensuring that the Posts are set at 90 degrees. Each Post will be sunk 1/4” into the drilled hole.

Step 7
Top Posts for The Design Confidential Free DIY Furniture Plans How to Build a Peggy Rolling Cart Table

Place a dab of glue into the holes drilled on the top side of the Upper Tray. Place the Top Posts into the holes, ensuring that the Posts are set at 90 degrees. Each Post will be sunk 1/4” into the drilled hole. If you want a more rounded appearance for the edges of the Top Posts, get out your sander and sand away!

Finishing Instructions

Fill any Screw, Nail or Pocket Holes, Sand and Finish as Desired. For Finishing Tips and Tricks visit my Finishing School

Disclaimer

// Disclaimer: Some rights reserved. Private use only. Feel Free to link to any of my plans so long as you ONLY use 1 image and provide an ADEQUATE link back to the original source and appropriate plan! Plans from this page are not to be used for commercial purposes or republished without the express written consent of Rayan Turner, The Design Confidential. By accessing or using any part of the web site, you agree to become bound by the terms and conditions of this website as outlined under Terms of Use. If you do not agree to all the terms and conditions of this agreement, then you may not access the Website or use any services. The information contained in this website is for general information purposes only. The information is provided by The Design Confidential.com and while we endeavor to keep the information up to date and correct, we make no representations or warranties of any kind, express or implied, about the completeness, accuracy, reliability, suitability or availability with respect to the website or the information, products, services, or related graphics contained on the website for any purpose. Any reliance you place on such information is therefore strictly at your own risk. In no event will we be liable for any loss or damage including without limitation, indirect or consequential loss or damage, personal injury or death, or any loss or damage whatsoever arising from loss of information or profits arising out of, or in connection with, the use of this website. I hope to provide accurate plans, however, I cannot guarantee each plan for accuracy. Not every plan that I post has been built and tested, so you are building at your own risk. It is recommended that you have a clear understanding of how the project works before beginning any project. Please contact me if you find an error or inaccuracy so that I might fix it. The Design Confidential.com is inspired by but does not replicate exact designs, any similarities between these plans and items sold at specialty retailers is coincidential and not endorsed by or related to any said retailers. // Post May Contain Affiliate Links

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