May
30
2014
Free Outdoor Furniture Plans: How to Build a Crosby Indoor Outdoor End Table
Project Details

I promised you all a whole new set of outdoor furniture plans, and by golly that is precisely what you are going to get! Yahoo! We started this off with the gorgeous Free DIY Outdoor Furniture Plans for Building a Crosby Indoor Outdoor Coffee Table and today we continue with plans for building the end table!

Showcase: Built From These PlansI am so honored each and every time one of you fine friends builds from these very plans! If you have built this piece, please take a moment and showcase your build! We are dying to see your fabulous hard work!

Dimensions
Dimensions for Free Outdoor Furniture Plans: How to Build a Crosby Indoor Outdoor End Table
Tools
Lumber

3 - 1x4 at 8'

2 - 2x2 at 8'

Materials
Cut List

6 - 1x4 at 21 3/4" Top

2 - 1x4 at 20 1/4" Frame

2 - 1x4 at 11 1/2" Supports

4 - 2x2 at 20 11/16" Legs

2 - 2x2 at 11 3/4" Stretchers

2 - 2x2 at 17" Trusses 

1 - 2x2 at 17 1/4" Center Rail

 

Instructions

Before beginning to build, always check in on my site to make sure you have the most up to date set of plans, I occasionally update and change the plans to make the building process easier or to allow for less expensive purchasing of materials! Read through the entire set of instructions and all comments before beginning this project. If you print out or save plans, be sure to check in on my site to be sure you have the most up to date set of plans, as I occasionally update things for ease of building or buying. If you are new to building, read through the GETTING STARTED section and other articles found under the BUILD tab in the menu on my site, it has valuable information about how to get started, tools and techniques. If you are unfamiliar with the finishing process, visit my Finishing school for some tips and tricks for painting like a pro and for special finishing practices. Use glue to secure your joints and Consider Painting or Staining individual sections prior to assembling. This makes the paint application virtually flawless. Coat with a spray on Poly or Wipe on Poly to protect your finish and your piece and it will last for ages. Adhere to all safety standards and guidelines, and be sure you follow safety protocol throughout your build. If you are unsure about whether you are building safely, run a quick online search for the tool or technique you are using, or contact me via email or post to the forum before you move ahead. My contact info can be found in the menu of my site.

Step 1

Build out your frame. Use your Kreg Jig set for 3/4" stock and your 1-1/4” Pocket Hole Screws and Wood glue to secure the pieces together. Use your Clamps to hold the boards together while you secure them and consider letting your glue setup for a bit before you fasten with your screws. 

Frame for Free Outdoor Furniture Plans: How to Build a Crosby Indoor Outdoor End Table
Step 2

Cut and Fasten your Legs. Your legs will be mitered at 8.2 Degrees Off Center, which is an 81.8 Degree Angle if you Center Mark on your Miter Saw reads as 90 rather than 0. Your cuts will be parallel at both ends. To secure your legs in place, use your countersink bit and 1 1/2" wood screws and glue. 

Legs for Free Outdoor Furniture Plans: How to Build a Crosby Indoor Outdoor End Table
Step 3

Attach your Stretchers. These are just a straight cut and will be fastened in place 3" up from ground level. You can fasten these in place using your Kreg Jig set for 1 1/2" stock and your 2 1/2" pocket hole screws and glue. You will want to align the front edges of your stretchers with the front edges of your legs, which will cause a bit of overhang on the backside, but will look better. 

**Note: If you cut your Center Rail for the next step in advance you may want to attach it to the stretchers and then attach the stretchers to the legs, just to be sure you don't end up with a piece that is either too long or too short and have to recut or refasten something.

Stretchers for Free Outdoor Furniture Plans: How to Build a Crosby Indoor Outdoor End Table
Step 4

Cut and Attach your Center Rail. Since the previous step leaves a bit of wiggle room, you may want to measure this just before you are ready to attach it and after you have secured your stretchers so you know precisely how long this piece should be. Once you have this piece cut and ready to secure, use your Kreg Jig set for 1 1/2" stock and your 2 1/2" pocket hole screws and glue to secure from underneath. 

Center Rails for Free Outdoor Furniture Plans: How to Build a Crosby Indoor Outdoor End Table
Step 5

Cut and Fasten your Trusses in Place. Cut these at a 20 Degree Angle. Secure in place using your countersink drill bit and 1 1/2" wood screws and glue from underneath up through the center rail and from above and down through the frame. Since these will sit astride the frame pieces at the top, secure at a slight angle so you don't accidentially come out the side of your truss. 

Trusses for Free Outdoor Furniture Plans: How to Build a Crosby Indoor Outdoor End Table
Step 6

Fasten your Frame to your Top Boards. Your Top Boards should be spaced 1/4" apart and the frame should sit 6" in on either side and 1" back on the front and back. Secure in place from underneath using your 1 1/4" Brad Nails and Glue. You can also use screws if you prefer or if you will need to remove the top in the future for any reason. 

Table Top for Free Outdoor Furniture Plans: How to Build a Crosby Indoor Outdoor End Table
Finishing Instructions

Fill any Screw, Nail or Pocket Holes, Sand and Finish as Desired. For Finishing Tips and Tricks visit my Finishing School

Outdoor 
Disclaimer

// Disclaimer: Some rights reserved. Private use only. Feel Free to link to any of my plans so long as you ONLY use 1 image and provide an ADEQUATE link back to the original source and appropriate plan! Plans from this page are not to be used for commercial purposes or republished without the express written consent of Rayan Turner, The Design Confidential I hope to provide accurate plans, however, I cannot guarantee each plan for accuracy. Not every plan that I post has been built and tested, so you are building at your own risk. It is recommended that you have a clear understanding of how the project works before beginning any project. Please contact me if you find an error or inaccuracy so that I might fix it. // Post May Contain Affiliate Links

May
16
2014
Project Details

How would you all like to venture into a whole new set of DIY Outdoor Furniture plans and a new collection? Well as luck would have it, that is precisely what we shall be doing! Yahoo!

Showcase: Built From These PlansI am so honored each and every time one of you fine friends builds from these very plans! If you have built this piece, please take a moment and showcase your build! We are dying to see your fabulous hard work!

Dimensions
Tools
Lumber

5 - 1x4 at 8'

2 - 2x2 at 8'

Materials
Cut List

7 - 1x4 at 49" Top

3 - 1x4 at 23 1/2" Frame

2 - 1x4 at 13 1/4" Supports

4 - 2x2 at 17 9/16" Legs

2 - 2x2 at 15" Stretchers

2 - 2x2 at 16 15/16" Trusses 

1 - 2x2 at 40 3/4" Center Rail

 

Instructions

Before beginning to build, always check in on my site to make sure you have the most up to date set of plans, I occasionally update and change the plans to make the building process easier or to allow for less expensive purchasing of materials! Read through the entire set of instructions and all comments before beginning this project. If you print out or save plans, be sure to check in on my site to be sure you have the most up to date set of plans, as I occasionally update things for ease of building or buying. If you are new to building, read through the GETTING STARTED section and other articles found under the BUILD tab in the menu on my site, it has valuable information about how to get started, tools and techniques. If you are unfamiliar with the finishing process, visit my Finishing school for some tips and tricks for painting like a pro and for special finishing practices. Use glue to secure your joints and Consider Painting or Staining individual sections prior to assembling. This makes the paint application virtually flawless. Coat with a spray on Poly or Wipe on Poly to protect your finish and your piece and it will last for ages. Adhere to all safety standards and guidelines, and be sure you follow safety protocol throughout your build. If you are unsure about whether you are building safely, run a quick online search for the tool or technique you are using, or contact me via email or post to the forum before you move ahead. My contact info can be found in the menu of my site.

Step 1

Build out your frame. Use your Kreg Jig set for 3/4" stock and your 1-1/4” Pocket Hole Screws and Wood glue to secure the pieces together. Use your Clamps to hold the boards together while you secure them and consider letting your glue setup for a bit before you fasten with your screws. 

Step 2

Cut and Fasten your Legs. Your legs will be mitered at 20 Degrees Off Center, which is a 70 Degree Angle if you Center Mark on your Miter Saw reads as 90 rather than 0. Your cuts will be parallel at both ends. To secure your legs in place, use your countersink bit and 1 1/2" wood screws and glue. 

Step 3

Attach your Stretchers. These are just a straight cut and will be fastened in place 3" up from ground level. You can fasten these in place using your Kreg Jig set for 1 1/2" stock and your 2 1/2" pocket hole screws and glue. You will want to align the front edges of your stretchers with the front edges of your legs, which will cause a bit of overhang on the backside, but will look better. 

**Note: If you cut your Center Rail for the next step in advance you may want to attach it to the stretchers and then attach the stretchers to the legs, just to be sure you don't end up with a piece that is either too long or too short and have to recut or refasten something.

Step 4

Cut and Attach your Center Rail. Since the previous step leaves a bit of wiggle room, you may want to measure this just before you are ready to attach it and after you have secured your stretchers so you know precisely how long this piece should be. Once you have this piece cut and ready to secure, use your Kreg Jig set for 1 1/2" stock and your 2 1/2" pocket hole screws and glue to secure from underneath. 

Step 5

Cut and Fasten your Trusses in Place. Cut these at a 45 Degree Angle. Secure in place using your countersink drill bit and 1 1/2" wood screws and glue from underneath up through the center rail and from above and down through the frame. 

Step 6

Fasten your Frame to your Top Boards. Your Top Boards should be spaced 1/4" apart and the frame should sit 6" in on either side and 1" back on the front and back. Secure in place from underneath using your 1 1/4" Brad Nails and Glue. You can also use screws if you prefer or if you will need to remove the top in the future for any reason. 

Attaching the Top for the Free DIY Furniture Plans to Build a Crosby Indoor Outdoor Coffee Table
Finishing Instructions

Fill any Screw, Nail or Pocket Holes, Sand and Finish as Desired. For Finishing Tips and Tricks visit my Finishing School

Disclaimer

// Disclaimer: Some rights reserved. Private use only. Feel Free to link to any of my plans so long as you ONLY use 1 image and provide an ADEQUATE link back to the original source and appropriate plan! Plans from this page are not to be used for commercial purposes or republished without the express written consent of Rayan Turner, The Design Confidential I hope to provide accurate plans, however, I cannot guarantee each plan for accuracy. Not every plan that I post has been built and tested, so you are building at your own risk. It is recommended that you have a clear understanding of how the project works before beginning any project. Please contact me if you find an error or inaccuracy so that I might fix it. // Post May Contain Affiliate Links

May
14
2014
Project Details

I hope the weather is finally starting to warm up wherever you happen to live and you have DIY outdoor furniture building on the brain. I know I sure do! My little seester is getting married in July so it seems like there is so very much to do between now and then, and quite honestly I'm not sure how much building I will have the chance to do between now and then. Luckily I have all of you amazing builders to live vicariously through... Yipee for that.

Showcase: Built From These PlansI am so honored each and every time one of you fine friends builds from these very plans! If you have built this piece, please take a moment and showcase your build! We are dying to see your fabulous hard work!

Dimensions
Dimensions for Free DIY Furniture Plans on How to Build a Nova Outdoor End Table
Tools
Lumber
  • 5 – 1x2 at 8’
  • 2 – 1x3 at 8’
  • 1 – 2x2 at 8’
  • 1 – 2’ x 4’ sheet of ¾” plywood
Materials
Cut List
  • 4 – 2x2 at 19-1/2” – Legs
  • 1 – ¾” plywood at 16-1/2” x 16-1/2” - Bottom
  • 4 – 1x3 at 16-1/2” – Side Slats
  • 12 – 1x2 at 16-1/2” – Side Slats
  • 4 – 1x3 at 18” – Front & Back Slats
  • 12 – 1x2 at 18” – Front & Back Slats
  • 1 – ¾” plywood at 18” x 18” - Top
Instructions

Before beginning to build, always check in on my site to make sure you have the most up to date set of plans, I occasionally update and change the plans to make the building process easier or to allow for less expensive purchasing of materials! Read through the entire set of instructions and all comments before beginning this project. If you print out or save plans, be sure to check in on my site to be sure you have the most up to date set of plans, as I occasionally update things for ease of building or buying. If you are new to building, read through the GETTING STARTED section and other articles found under the BUILD tab in the menu on my site, it has valuable information about how to get started, tools and techniques. If you are unfamiliar with the finishing process, visit my Finishing school for some tips and tricks for painting like a pro and for special finishing practices. Use glue to secure your joints and Consider Painting or Staining individual sections prior to assembling. This makes the paint application virtually flawless. Coat with a spray on Poly or Wipe on Poly to protect your finish and your piece and it will last for ages. Adhere to all safety standards and guidelines, and be sure you follow safety protocol throughout your build. If you are unsure about whether you are building safely, run a quick online search for the tool or technique you are using, or contact me via email or post to the forum before you move ahead. My contact info can be found in the menu of my site.

Step 1

 Cut the pieces for the legs and bottom. Cut the notches in the bottom using a jigsaw. Set the Kreg jig for ¾” material and drill pocket holes in the bottom as shown. Secure to the legs as shown using glue and 1-1/4”pocket hole screws.

How to Build the Table Bottom and Legs for Free DIY Furniture Plans on How to Build a Nova Outdoor End Table
Step 2

Cut the pieces for the side slats. Position them with approximately ¼” spacing between them, then secure using glue and 1-1/4” brad nails. 

How to Build the Sides using Slats for Free DIY Furniture Plans on How to Build a Nova Outdoor End Table
Step 3

Cut the pieces for the front and back slats. Attach the slats to the legs as shown using glue and 1-1/4” brad nails. The slat spacing should match that of the sides.

Fasten the Front and Back Slats in Place for Free DIY Furniture Plans on How to Build a Nova Outdoor End Table
Step 4

Cut the piece for the top. Install the continuous hinge to the box, then to the top. Add the lid stays, if desired.

Construct the Lid for Free DIY Furniture Plans on How to Build a Nova Outdoor End Table
Finishing Instructions

Fill any Screw, Nail or Pocket Holes, Sand and Finish as Desired. For Finishing Tips and Tricks visit my Finishing School

Note
Knock Offs 
Disclaimer

**Disclaimer: Some rights reserved. Private use only. Feel Free to link to any of my plans so long as you provide an adequate link back to the appropriate post! Plans from this page are not to be used for commercial purposes or republished without the express written consent of Rayan Turner, The Design Confidential I hope to provide accurate plans, however, I cannot guarantee each plan for accuracy. Not every plan that I post has been built and tested, so you are building at your own risk. It is recommended that you have a clear understanding of how the project works before beginning any project. Please contact me if you find an error or inaccuracy so that I might fix it.

May
13
2014
How to Turn a Mesquite Branch into a Box

My neighbor brings to me from his ranch near Sinton, Texas, mesquite tree limbs and roots he finds on the ground, as well as really old (50+ years) cedar fence posts to see what I can do with them.  Candle holders are a favorite but I also like to cut the timber into lumber that I can use to build boxes.  The Showcase photo is made from one such Mesquite tree limb.  I encourage everyone to try this with their favorite tree after it loses a limb.  I learned recently that there is an Ebony tree that grows wild in South Texas.  I look forward to giving that wood a try very soon.

First I cut the limb up into strips of lumber about 1/2" or 1/4" in thickness.  Then I select which piece will be used for the sides, ends, bottom and top.  The top and bottom have to less than 1/4" in thickness as they will slide through channels I rout with a 1/4" straight bit on the sides and ends.  The sides and ends thickness' just have to approximate each other.  All have to be square and flat which is where I spend hours sanding and cutting.  This is my justification for a planer for Father's day.

Once you have all of the pieces the way you want them just glue them up and finish.

The final result is the well-known Pencil Box....

 

How to Make a Box from a Mesquite Branch
Estimated Cost 

Mostly sandpaper, glue, and oil.  Maybe $5
 

Length of Time 

I would say I spent two hours a day for a week.  I could do it in half that time if I just would not offer myself so many alternatives.

Lumber Used 

Mesquite

Finishing Technique 

Lots of sanding.  Inside I sanded to 120 grit and the outside 320 grit.  After sanding two applications of Danish oil and then once the oil was dry a nice coat of Johnson paste wax.

May
12
2014
Free DIY Furniture Plans on How to Build a Shelby Accessory Tower
Project Details

By Special Reader Request, this fabulous DIY furniture plan for building your own storage accessory tower is a lovely budget friendly solution that is just perfect for keeping all of your odds and ends, your craft supplies, maybe your jewelry, or socks, bathing suits and the like. All I see is drawers galore and I go crazy for organization and orderly goodness! Do you crave this in your lives right now too? Xx... Rayan

Showcase: Built From These PlansI am so honored each and every time one of you fine friends builds from these very plans! If you have built this piece, please take a moment and showcase your build! We are dying to see your fabulous hard work!

Dimensions
Dimensions for Free DIY Furniture Plans on How to Build a Shelby Accessory Tower
Tools
Lumber
  • 7 – 1x2 at 8’
  • 3 – 1x3 at 8’
  • 2 – 1x8 at 8’
  • 3 – 2x2 at 8’
  • 1 – 2x4 at 4’
  • 1 sheet of ¼” plywood
  • 1 sheet of ¾” plywood
  • 1 – 3” trim at 8’
  • Scraps of 1x material at 24”
Materials
Cut List
  • 4 – 2x2 at 42-1/4” – Legs
  • 4 – 2x2 at 11-1/2” – Side Stretchers
  • 2 – 2x4 at 11-1/2” – Side Stretchers
  • 4 – ¾” plywood at 11-1/2” x 17-7/8” – Side Panels
  • 1 – ¾” plywood at 20-1/2”x 42-1/4” - Back
  • 9 – 1x2 at 20-1/2” - Stretchers
  • 1 – 2x4 at 20-1/2” - Stretcher
  • 1 – ¾” plywood at 15” x 24-3/4” - Top
  • 2 – 3” trim at 14-1/2” – Lower Side Trim
  • 1 – 3” trim at 24-1/2” – Lower Front Trim
  • 9 – ¼” plywood at 12” x 19-1/2” – Drawer Box Bottoms
  • 14 – 1x2 at 10-1/2” – Smaller Drawer Frame
  • 14 – 1x2 at 19-1/2” – Smaller Drawer Frame
  • 4 – 1x8 (ripped to 5-3/4” wide) at 10-1/2” – Larger Drawer Frame
  • 4 – 1x8 (ripped to 5-3/4” wide) at 19-1/2” – Larger Drawer Frame
  • 11 – 1x3 at 20-1/4” – Drawer Fronts
  • 2 – 1x material (ripped to 7/8” wide) at 20-1/4” Drawer Fronts
Instructions

Before beginning to build, always check in on my site to make sure you have the most up to date set of plans, I occasionally update and change the plans to make the building process easier or to allow for less expensive purchasing of materials! Read through the entire set of instructions and all comments before beginning this project. If you print out or save plans, be sure to check in on my site to be sure you have the most up to date set of plans, as I occasionally update things for ease of building or buying. If you are new to building, read through the GETTING STARTED section and other articles found under the BUILD tab in the menu on my site, it has valuable information about how to get started, tools and techniques. If you are unfamiliar with the finishing process, visit my Finishing school for some tips and tricks for painting like a pro and for special finishing practices. Use glue to secure your joints and Consider Painting or Staining individual sections prior to assembling. This makes the paint application virtually flawless. Coat with a spray on Poly or Wipe on Poly to protect your finish and your piece and it will last for ages. Adhere to all safety standards and guidelines, and be sure you follow safety protocol throughout your build. If you are unsure about whether you are building safely, run a quick online search for the tool or technique you are using, or contact me via email or post to the forum before you move ahead. My contact info can be found in the menu of my site.

Step 1

Edge banding will be applied to the exposed edges of the plywood prior to assembly.

Cut the pieces for the legs, the side stretchers, and the side panels. Set the Kreg jig for 1-1/2” material and drill pocket holes in each end of the side stretchers.

Set the Kreg jig for ¾” material and drill pocket holes in all four edges of each panel. Secure the stretchers to the panels using glue and 1-1/4” pocket hole screws. The back face of the panels will be flush with the back face of the stretchers.

Secure the side assemblies to the legs using glue and 2-1/2” pocket hole screws through the stretchers into the legs, and 1-1/4” pocket hole screws through the panels into the legs.

Constructing the Sides for the Free DIY Furniture Plans on How to Build a Shelby Accessory Tower
Step 2

Cut the pieces for the back and drill pocket holes in each longer side. Secure to the legs using glue and 1-1/4” pocket hole screws. The outside face of the back will be flush with the back face of the legs.

Building the Back for Free DIY Furniture Plans on How to Build a Shelby Accessory Tower
Step 3

Cut the pieces for the stretchers and drill pocket holes in each end. Set the Kreg jig for 1-1/2” material and drill pocket holes in each end of the 2x4 stretcher. Secure the 1x2 stretchers to the legs using glue and 1-1/4” pocket hole screws. Secure the 2x4 stretcher to the legs using glue and 2-1/2” pocket hole screws.

Attaching the Stretchers for Free DIY Furniture Plans on How to Build a Shelby Accessory Tower
Step 4

Cut the piece for the top. The top will overhang by ½” at the sides and front. Secure using glue and 1-1/4” brad nails.

Fastening the Top in Place for Free DIY Furniture Plans on How to Build a Shelby Accessory Tower
Step 5

Cut the pieces for the trim. No dimension is given for the side pieces – it will depend on if it will be a flush cut or a miter cut. Secure the sides first, then cut and secure the front using glue and 1-1/4” brad nails.

Nail the Trim in Place for Free DIY Furniture Plans on How to Build a Shelby Accessory Tower
Step 6

 Cut the pieces for the drawer boxes. Set the Kreg jig for ¾” material and drill pocket holes in each end f the drawer box side pieces. Assemble the drawer frames using glue and 1-1/4” pocket hole screws.

Cut the pieces for the drawer bottoms and secure them to each frame using glue and 1-1/4” brad nails.

Install the drawer slides according to the manufacturer’s installation instructions locating them ¾” back from the front face of the legs. 

Tower Small Drawer Frame for Free DIY Furniture Plans on How to Build a Shelby Accessory Tower
Tower Small Drawer Bottom for Free DIY Furniture Plans on How to Build a Shelby Accessory Tower
Tower Large Drawer Frame for Free DIY Furniture Plans on How to Build a Shelby Accessory Tower
Tower Large Drawer Bottom for Free DIY Furniture Plans on How to Build a Shelby Accessory Tower
Step 7

Cut the pieces for the drawer fronts. Mark the position for the drawer pulls and drill the holes. Shim the drawer front in the opening – there will be a 1/8” gap around all sides – then drive screws through the holes for the drawer pulls into the drawer box. Open the drawer, and secure the drawer front using countersunk 1-1/4” screws from the inside. Remove the screws from the holes for the drawer pull then finish drilling the holes. Install the drawer pull.

For the larger drawers fronts, start by shimming the lower piece in place with a 1/8” gap between the 1x3 piece and the stretcher. Secure in place using glue and 1-1/4” brad nails. Place the 7/8” piece above the 1x3 piece with a 1/8” gap, and secure with glue and 1-1/4” brad nails. Place the remaining 1x3 piece above the 7/8” piece with a 1/8” gap, and secure with glue and 1-1/4” brad nails. Repeat for the other large drawer.

Installing the Drawer Fronts for Free DIY Furniture Plans on How to Build a Shelby Accessory Tower
Finishing Instructions

Fill any Screw, Nail or Pocket Holes, Sand and Finish as Desired. For Finishing Tips and Tricks visit my Finishing School

Disclaimer

**Disclaimer: Some rights reserved. Private use only. Feel Free to link to any of my plans so long as you ONLY use 1 image and provide an ADEQUATE link back to the original source and appropriate plan! Plans from this page are not to be used for commercial purposes or republished without the express written consent of Rayan Turner, The Design Confidential I hope to provide accurate plans, however, I cannot guarantee each plan for accuracy. Not every plan that I post has been built and tested, so you are building at your own risk. It is recommended that you have a clear understanding of how the project works before beginning any project. Please contact me if you find an error or inaccuracy so that I might fix it.

May
07
2014
Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Project Details

By special reader request, this amazing ultimate rustic bar is the perfect DIY furniture plan for the entertainer! Whether you prefer your parties indoors or outdoors, this project is the complete party package (alcohol not included of course).

Showcase: Built From These PlansI am so honored each and every time one of you fine friends builds from these very plans! If you have built this piece, please take a moment and showcase your build! We are dying to see your fabulous hard work!

Dimensions
Dimensions for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Tools
Lumber
  • 1 – 1x2 at 4’
  • 2 – 1x3 at 8’
  • 10 – 1x4 at 8’
  • 1 sheet of ½” plywood
  • 1 half sheet of ¾” plywood
  • 1 sheet of ¾” plywood
Materials
Cut List
  •  4 – 1x4 at 41-1/4” – Side Legs
  • 6 – 1x4 at 16” – Side Frames
  • 4 – 1/2” plywood at 13-3/8” x 16” – Side Panels
  • 3 – 1x4 at 35-1/2” – Front Frame
  • 2 – 1x4 at 41-1/4” – Front Legs
  • 2 – 1/2” plywood at 13-3/8” x 35-1/2” – Front Panels
  • 2 – 1x4 at 37” – Back Stretchers
  • 2 – 1x4 at 37-3/4” – Back Legs
  • 1 – ¾” plywood at 22-1/4” x 42-1/2” – Bottom Shelf
  • 1 – 1x3 at 26-3/4” – Cabinet Divider
  • 1 – ¾” plywood at 22-1/4” x 29-3/8” - Divider
  • 1 – ¾” plywood at 20-1/2” x 22-1/4” - Shelf
  • 1 – ¾” plywood at 21-1/4” x 22-1/4” – Shelf
  • 1 – 1x2 at 17-3/4” – Drawer Stretcher
  • 1 – 1x2 at 22-1/4” – Drawer Slide Spacer
  • 1 – ¾” plywood at 22-1/4” x 42-1/2” - Countertop
  • 2 – 1x4 at 22-1/4” – Inner Top Spacers
  • 1 – 1x4 at 37” – Inner Top Spacer
  • 2 – 1x4 at 6-3/4” – Top Frame Back
  • 3 – 1x4 at 3-1/4” – Top Frame Spacers
  • 2 – 1x4 at 26-1/4” – Top Frame Sides
  • 1 – 1x4 at 50-1/2” - Top Frame Front
  • 1 – ¾” plywood at 27-3/4” x 50-1/2” - Top
  • 1 – ¾” plywood at 15-1/4” x 20-1/2” Drawer Bottom
  • 2 – 1x4 at 20-1/2” – Drawer Box Sides
  • 2 – 1x4 at 16-3/4” – Drawer Box Front & Back
  • 1 – ¾” plywood at 5-1/2” x 17-1/2” – Drawer Front
  • 2 – 1x3 at 11-1/2” – Door Rails
  • 2 – 1x3 at 26-1/2” – Door Stiles
  • 1 – ½” plywood at 11-1/2” x 21-1/2” – Door Panel
Instructions

Before beginning to build, always check in on my site to make sure you have the most up to date set of plans, I occasionally update and change the plans to make the building process easier or to allow for less expensive purchasing of materials! Read through the entire set of instructions and all comments before beginning this project. If you print out or save plans, be sure to check in on my site to be sure you have the most up to date set of plans, as I occasionally update things for ease of building or buying. If you are new to building, read through the GETTING STARTED section and other articles found under the BUILD tab in the menu on my site, it has valuable information about how to get started, tools and techniques. If you are unfamiliar with the finishing process, visit my Finishing school for some tips and tricks for painting like a pro and for special finishing practices. Use glue to secure your joints and Consider Painting or Staining individual sections prior to assembling. This makes the paint application virtually flawless. Coat with a spray on Poly or Wipe on Poly to protect your finish and your piece and it will last for ages. Adhere to all safety standards and guidelines, and be sure you follow safety protocol throughout your build. If you are unsure about whether you are building safely, run a quick online search for the tool or technique you are using, or contact me via email or post to the forum before you move ahead. My contact info can be found in the menu of my site.

Step 1

 Edge banding will be applied to the exposed edges of the plywood prior to assembly.

Cut the pieces for the legs, side frames, and side panels. Set the Kreg jig for ¾” material and drill pocket holes in each end of the frame pieces. Secure to the legs using glue and 1-1/4” pocket hole screws.

Set the Kreg jig for ½” material and drill pocket holes in all four edges of the panels. Secure to the legs and the frame pieces using glue and 1” pocket hole screws.

Bar Sides for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Step 2

 Cut the pieces for the legs, front frame, and panels. Set the Kreg jig for ¾” material and drill pocket holes in each end of the frame pieces, as well as one long edge of each leg. Secure to the legs using glue and 1-1/4” pocket hole screws.

Set the Kreg jig for ½” material and drill pocket holes in all four edges of the panels. Secure to the legs and the frame pieces using glue and 1” pocket hole screws.

Secure the entire front assembly to the sides using glue and 1-1/4” pocket hole screws.

Bar Front for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Bar Front 2 for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Step 3

Cut the pieces for the back legs and frame pieces.  Set the Kreg jig for ¾” material and drill pocket holes in each end of the frame pieces. Secure to the legs using glue and 1-1/4” pocket hole screws.

Secure the back frame to the side legs using glue and 1-1/4” brad nails.

Back Stretchers for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Step 4

 Cut the piece for the bottom shelf and drill pocket holes in all four edges. Secure to the lower frame pieces using glue and 1-1/4” pocket hole screws from the under side.

Cut the piece for the cabinet divider and drill pocket holes in each end. Secure to the back frame pieces using glue and 1-1/4” pocket hole screws.

Cut the piece for the divider and drill pocket holes in all four edges. Secure to the bottom, front frame, and cabinet divider using glue and 1-1/4” pocket hole screws. The back face of the divider (without pocket holes) will be flush with the back edge of the cabinet divider.

Bottom Shelf for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Cabinet Divider for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Divider for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Step 5

Cut the pieces for the shelves and drill pocket holes in the side and back edges. Position in each side of the cabinet and secure using glue and 1-1/4” pocket hole screws.

Shelves for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Step 6

 Cut the piece for the drawer divider and drill pocket holes in each end. Secure to the back leg and cabinet divider as shown using glue and 1-1/4” pocket hole screws.

Cut the piece for the drawer slide spacer and drill pocket holes in each end. Secure to the back leg and the front leg as shown using glue and 1-1/4” pocket hole screws. The bottom of the spacer will line up with the top of the drawer divider.

Drawer Stretcher for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Drawer Spacer for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Step 7

Cut the piece for the countertop and drill pocket holes in all four edges. Secure to the cabinet using glue and 1-1/4” brad nails through the legs and panels into the countertop. The top face of the countertop will be flush with the top face of the back frame. Add a few 1-1/4” pocket hole screws through the divider into the underside of the countertop.

Cut the pieces for the inner top frame and drill pocket holes at one end as well as one long edge. Secure to the front panel and countertop as shown using glue and 1-1/4” pocket hole screws.

Cut the piece for the inner frame sides and drill pocket holes in each end as well as one long edge. Secure to the sides and countertop using glue and 1-1/4” pocket hole screws.

Counter Top for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Inner Bar Frame Sides for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Inner Bar Frame for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Step 8

Cut the pieces for the top frame back. Secure to the side frame and inner top frame using glue and 1-1/4” brad nails.

Cut the piece for the top frame spacers and drill pocket holes in one end. Secure to the front frame using glue and 1-1/4” pocket hole screws.

Cut the pieces for the top frame sides and drill pocket holes in one end. Secure to the back frame pieces using glue and 1-1/4” pocket hole screws.

Cut the piece for the top frame front. Position as shown then secure to the sides and spacers using glue and 1-1/4” brad nails.

Bar Frame Back for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Bar Frame Spacers for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Bar Frame Sides for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Bar Frame Front for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Step 9

Cut the piece for the top. Secure to the top frame using glue and 1-1/4” brad nails.

Top for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Top 2 for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Step 10

Cut the pieces for the drawer box. Drill pocket holes in all four edges of the bottom as well as each end of the sides. Assemble the drawer box as shown using glue and 1-1/4” pocket hole screws. Install the drawer slides according to the manufacturer’s installation instructions, locating them ¾” back from the front edge of the sides. Cut the pieces for the drawer front. Mark the position for the drawer pulls and drill the holes. Shim the drawer front in the opening – there will be a 1/8” gap around all sides – then drive screws through the holes for the drawer pulls into the drawer box. Open the drawer, and secure the drawer front using countersunk 1-1/4” screws from the inside. Remove the screws from the holes for the drawer pull then finish drilling the holes. Install the drawer pull.

Drawer Bottom and Sides for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Drawer Front and Back for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Drawer Front for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Step 11

Cut the pieces for the door. Drill pocket holes in each end of the rails then assemble the frame using glue and 1-1/4” pocket hole screws.

Cut the piece for the center panel. Set the Kreg jig for ½” material and drill pocket holes in all four edges. Secure the panel in the frame using glue and 1” pocket hole screws. The back face of the panel will be flush with the back face of the frame.

Install the hinges on the door, then install the door in the cabinet. Install the cabinet pull.

Door for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Installing the Door for Free DIY Furniture Plans to Build an Ultimate Rustic Bar
Finishing Instructions

Fill any Screw, Nail or Pocket Holes, Sand and Finish as Desired. For Finishing Tips and Tricks visit my Finishing School

Disclaimer

// Disclaimer: Some rights reserved. Private use only. Feel Free to link to any of my plans so long as you ONLY use 1 image and provide an ADEQUATE link back to the original source and appropriate plan! Plans from this page are not to be used for commercial purposes or republished without the express written consent of Rayan Turner, The Design Confidential I hope to provide accurate plans, however, I cannot guarantee each plan for accuracy. Not every plan that I post has been built and tested, so you are building at your own risk. It is recommended that you have a clear understanding of how the project works before beginning any project. Please contact me if you find an error or inaccuracy so that I might fix it. // Post May Contain Affiliate Links

drupal counter