Aug
11
2014
Free DIY Furniture Plans //  How to Build a Modern Adirondack Ottoman
Project Details

I figure after posting the plans for the Modern Adirondack Chair last week, you might indeed like to have plans for the matching ottoman! And so... I give you precisely such a thing! Yahoo... Xx... Rayan

Showcase: Built From These PlansI am so honored each and every time one of you fine friends builds from these very plans! If you have built this piece, please take a moment and showcase your build! We are dying to see your fabulous hard work!

Estimated Cost
$25-$50
Dimensions
Dimensions for Free DIY Furniture Plans //  How to Build a Modern Adirondack Ottoman
Tools
Lumber
  • 3 – 1x4 at 8’
Materials
Cut List
  • 2 – 1x4 at 17-1/4” – Side Aprons
  • 2 – 1x4 at 22-1/4”– Front and Back Aprons
  • 2 – 1x4 at 14-1/2” – Back Legs
  • 5 – 1x4 at 23-3/4” – Top Slats
  • 2 – 1x4 at 13-1/4” – Front Legs
Instructions

Before beginning to build, always check in on my site to make sure you have the most up to date set of plans, I occasionally update and change the plans to make the building process easier or to allow for less expensive purchasing of materials! Read through the entire set of instructions and all comments before beginning this project. If you print out or save plans, be sure to check in on my site to be sure you have the most up to date set of plans, as I occasionally update things for ease of building or buying. If you are new to building, read through the GETTING STARTED section and other articles found under the BUILD tab in the menu on my site, it has valuable information about how to get started, tools and techniques. If you are unfamiliar with the finishing process, visit my Finishing school for some tips and tricks for painting like a pro and for special finishing practices. Use glue to secure your joints and Consider Painting or Staining individual sections prior to assembling. This makes the paint application virtually flawless. Coat with a spray on Poly or Wipe on Poly to protect your finish and your piece and it will last for ages. Adhere to all safety standards and guidelines, and be sure you follow safety protocol throughout your build. If you are unsure about whether you are building safely, run a quick online search for the tool or technique you are using, or contact me via email or post to the forum before you move ahead. My contact info can be found in the menu of my site.

Step 1

Cut out your Side Aprons. You will need 2 of these exactly the same. This diagram shows you how to mark out the shape you need for the Side Aprons. Use your circular saw to cut this out. If you simply connect the dots between the dimensions outlined below and use a circular saw to make these cuts, you won't have to worry about the actual angle for each corner

Dimensions for the Sides for Free DIY Furniture Plans //  How to Build a Modern Adirondack Ottoman
Step 2

Cut out the Back Apron and attach as shown to the Side Aprons with glue and pocket screws. When you attach the Back Apron, align the corners noted with the top of the Side Aprons. This alignment is a little trick so that you don’t have to rip your lumber at funky angles! It will hardly be noticeable.

Back Apron for Free DIY Furniture Plans //  How to Build a Modern Adirondack Ottoman
Back Apron Detail for Free DIY Furniture Plans //  How to Build a Modern Adirondack Ottoman
Step 3

Cut out the Front Apron and attach as shown to the Side Aprons with glue and pocket screws. On both ends of the Front Apron, align the corners noted with the top of the Side Aprons.

Front Apron for Free DIY Furniture Plans //  How to Build a Modern Adirondack Ottoman
Front Apron Detail for Free DIY Furniture Plans //  How to Build a Modern Adirondack Ottoman
Step 4

Cut and attach the Back Legs as shown using glue and countersunk 1-1/4” screws or brad nails. Align the top of the Back Legs with the corners noted of the Side Aprons.

Back Legs for Free DIY Furniture Plans //  How to Build a Modern Adirondack Ottoman
Step 5

Cut and attach the Top Slats to the tops of the Front, Back and Side Aprons with glue and countersunk 1-1/4” screws or brad nails. The slats should be spaced 1/4” from each other, with approximately a 3/4” overhang past the Front Apron to later attach the Front Legs. Please note that the Top Slat toward the back of the ottoman will float slightly above the Back Legs. 

Top Slat for Free DIY Furniture Plans //  How to Build a Modern Adirondack Ottoman
Top Slat Detail for Free DIY Furniture Plans //  How to Build a Modern Adirondack Ottoman
Step 6

Cut and attach the Front Legs as shown with glue and countersunk 1-1/4” screws or brad nails. Align the tops of the Front Legs with the noted areas of the Top Slat.

Front Legs for Free DIY Furniture Plans //  How to Build a Modern Adirondack Ottoman
Finishing Instructions

Fill any Screw, Nail or Pocket Holes, Sand and Finish as Desired. For Finishing Tips and Tricks visit my Finishing School

Disclaimer

// Disclaimer: Some rights reserved. Private use only. Feel Free to link to any of my plans so long as you ONLY use 1 image and provide an ADEQUATE link back to the original source and appropriate plan! Plans from this page are not to be used for commercial purposes or republished without the express written consent of Rayan Turner, The Design Confidential I hope to provide accurate plans, however, I cannot guarantee each plan for accuracy. Not every plan that I post has been built and tested, so you are building at your own risk. It is recommended that you have a clear understanding of how the project works before beginning any project. Please contact me if you find an error or inaccuracy so that I might fix it. // Post May Contain Affiliate Links

Aug
07
2014
Free DIY Furniture Plans // How to Build a Hughes Desk
Project Details

It's time for our little to head back to school and for those who are elementary age and above, this generally means it's time to hit the books. It seems as though a desk is an ideal piece to add to your handmade DIY furniture collection and this particular beauty is mighty fine speciman. Not too traditional, not too rustic, just the right amount of clean and streamlined... that means you should have no problem with competing styles when you add this baby to your home and hardware is completely up for grabs! Gotta love a versatile piece, don't you think? Xx... Rayan

Showcase: Built From These PlansI am so honored each and every time one of you fine friends builds from these very plans! If you have built this piece, please take a moment and showcase your build! We are dying to see your fabulous hard work!

Dimensions
Dimensions for Free DIY Furniture Plans // How to Build a Hughes Desk
Tools
Lumber
  • 5 – 1x2 at 8’
  • 1 – 2x2 at 6’
  • 1 – 2x2 at 8’
  • 1 full sheet of ¾” plywood
  • 1 – quarter sheet (2’ x 4’) of ¾” plywood
Materials
Cut List
  •  4 – 2x2 at 29-1/4” – Legs
  • 4 – 1x2 at 18-1/2” – Side Frames
  • 2 – ¾” plywood at 18-1/2” x 23-3/4” – Side Panels
  • 4 – 1x2 at 44” – Back Frame & Front Stretchers
  • 1 – ¾” plywood at 18” x 44” – Back Panel
  • 1 – 1x2 at 3-3/4” – Divider
  • 1 – ¾” plywood at 19” x 45” - Top
  • 2 – 1x2 at 19” – Top Trim
  • 2 – 1x2 at 48” – Top Trim
  • 2 – 1x2 at 18-1/2” – Drawer Slide Spacers (Sides)
  • 1 – 2x2 at 19-1/4” – Drawer Slide Spacer (Center)
  • 2 – ¾” plywood at 16-1/2” x 18-3/4” – Drawer Bottoms
  • 4 – ¾” plywood at 2-1/2” x 16-1/2” – Drawer Sides
  • 4 – ¾” plywood at 2-1/2” x 20-1/4” – Drawer Front & Back
  • 2 – ¾” plywood at 3-1/2” x 21-13/16” – Drawer Fronts
Instructions

Before beginning to build, always check in on my site to make sure you have the most up to date set of plans, I occasionally update and change the plans to make the building process easier or to allow for less expensive purchasing of materials! Read through the entire set of instructions and all comments before beginning this project. If you print out or save plans, be sure to check in on my site to be sure you have the most up to date set of plans, as I occasionally update things for ease of building or buying. If you are new to building, read through the GETTING STARTED section and other articles found under the BUILD tab in the menu on my site, it has valuable information about how to get started, tools and techniques. If you are unfamiliar with the finishing process, visit my Finishing school for some tips and tricks for painting like a pro and for special finishing practices. Use glue to secure your joints and Consider Painting or Staining individual sections prior to assembling. This makes the paint application virtually flawless. Coat with a spray on Poly or Wipe on Poly to protect your finish and your piece and it will last for ages. Adhere to all safety standards and guidelines, and be sure you follow safety protocol throughout your build. If you are unsure about whether you are building safely, run a quick online search for the tool or technique you are using, or contact me via email or post to the forum before you move ahead. My contact info can be found in the menu of my site.

Step 1

Cut the pieces for the legs, side frames, and side panels. Set the Kreg jig for ¾” material and drill pocket holes in each end of the frame pieces as well as all four edges of the panels. Secure the frame pieces to the panels using glue and 1-1/4” pocket hole screws. The outside face of the panels will be flush with the outside face of the frame pieces.

Secure the panel assembly to the legs using glue and 1-1/4” pocket hole screws.

Constructing the Sides for Free DIY Furniture Plans // How to Build a Hughes Desk
Step 2

Cut the pieces for the back frame and panels. Drill pocket holes in each end of the frame pieces as well as all four edges of the panel. Secure the frame pieces to the panel using glue and 1-1/4” pocket hole screws. The outside face of the panel will be flush with the outside face of the frame pieces.

Secure the panel assembly to the legs using glue and 1-1/4” pocket hole screws.

Attaching the Back with a Kreg Jig for Free DIY Furniture Plans // How to Build a Hughes Desk
Step 3

Cut the pieces for the front stretchers and drill pocket holes in each end. Secure to the legs using glue and 1-1/4” pocket hole screws.

Desk Stretchers for Free DIY Furniture Plans // How to Build a Hughes Desk
Step 4

Cut the piece for the center divider. Secure to the front stretchers using glue and 1-1/4” brad nails.

Desk Divider for Free DIY Furniture Plans // How to Build a Hughes Desk
Step 5

Cut the pieces for the top and the top trim. Drill pocket holes in all four edges of the top. Secure the sides to the top using glue and 1-1/4” pocket hole screws, then secure the longer trim pieces in the same manner.

Position the top so that the back is flush with the back of the desk, and the sides and front overhang by ½”. Fasten in place using glue and 1-1/4” brad nails.

Construct the Top for Free DIY Furniture Plans // How to Build a Hughes Desk
Attach the Top for Free DIY Furniture Plans // How to Build a Hughes Desk
Step 6

 Cut the pieces for the drawer slide spacers. Secure the 1x2 side pieces using glue and countersunk 1-1/4” screws. Secure the center 2x2 using glue and countersunk screws through the divider and back into the spacer.

Drawer Slide Spacers for Free DIY Furniture Plans // How to Build a Hughes Desk
Step 7

Cut the pieces for the drawer boxes. Drill pocket holes in all four edges of the bottom as well as each end of the sides. Assemble the drawer box as shown using glue and 1-1/4” pocket hole screws. Install the drawer slides according to the manufacturer’s installation instructions, locating them ¾” back from the front edge of the sides. . For an easy tutorial, click here. Make any necessary adjustments.

Drawer Bottom and Sides for Free DIY Furniture Plans // How to Build a Hughes Desk
Drawer Front and Back for Free DIY Furniture Plans // How to Build a Hughes Desk
Step 8

Cut the pieces for the drawer fronts. Mark the position for the drawer pulls and drill the holes. Shim the drawer front in the opening – there will be a 1/8” gap around all sides – then drive screws through the holes for the drawer pulls into the drawer box. Open the drawer, and secure the drawer front using countersunk 1-1/4” screws from the inside. Remove the screws from the holes for the drawer pull then finish drilling the holes. Install the drawer pull. For an easy tutorial on installing drawer fronts, click here.

Drawer Fronts for Free DIY Furniture Plans // How to Build a Hughes Desk
Finishing Instructions

Fill any Screw, Nail or Pocket Holes, Sand and Finish as Desired. For Finishing Tips and Tricks visit my Finishing School

Knock Offs 
Disclaimer

**Disclaimer: Some rights reserved. Private use only. Feel Free to link to any of my plans so long as you ONLY use 1 image and provide an ADEQUATE link back to the original source and appropriate plan! Plans from this page are not to be used for commercial purposes or republished without the express written consent of Rayan Turner, The Design Confidential I hope to provide accurate plans, however, I cannot guarantee each plan for accuracy. Not every plan that I post has been built and tested, so you are building at your own risk. It is recommended that you have a clear understanding of how the project works before beginning any project. Please contact me if you find an error or inaccuracy so that I might fix it.

Jul
23
2014
Free DIY Furniture Plans // How to Build an Armless Chair for the Reef Outdoor Sectional Sofa
Project Details

By special reader request, and a perfect addition to the Reef Collection of pieces, today we have Free DIY Furniture Plans // How to Build an Armless Chair for the Reef Outdoor Sectional Sofa! This can use the same cushions as our modified reef chair plans call for, only they will need to be turned sideways for this piece! Since they are virtually square, this won't matter at all. The cushion options here that will work best are the Threshold Outdoor Deep Seating Cushion which retails for $29 and one or two 18" toss pillows for the back.

Showcase: Built From These PlansI am so honored each and every time one of you fine friends builds from these very plans! If you have built this piece, please take a moment and showcase your build! We are dying to see your fabulous hard work!

Dimensions
Dimensions for Free DIY Furniture Plans // How to Build an Armless Chair for the Reef Outdoor Sectional Sofa
Tools
Lumber
  • 2 – 2x4 at 8’
  • 1 – 2x4 at 6'
  • 1 – 1x4 at 8’
  • 1 – 1x4 at 6’
Materials
Cut List
  • 2 – 2x4 at 27 1/4” – Legs
  • 2 – 2x4 at 28 1/4” – Side Frames
  • 2 – 2x4 at 12 1/2" – Front Legs
  • 1 – 2x4 at 24” – Top
  • 1 – 2x4 at 17" – Front Apron
  • 1 – 2x4 at 21” – Seat Support
  • 1 – 2x4 at 21” (ripped to 2-3/4” wide) – Center Seat Support
  • 3 – 1x4 at 20 1/2” – Seat Slats
  • 3 – 1x4 at 16-3/4” – Back Slats
Instructions

Before beginning to build, always check in on my site to make sure you have the most up to date set of plans, I occasionally update and change the plans to make the building process easier or to allow for less expensive purchasing of materials! Read through the entire set of instructions and all comments before beginning this project. If you print out or save plans, be sure to check in on my site to be sure you have the most up to date set of plans, as I occasionally update things for ease of building or buying. If you are new to building, read through the GETTING STARTED section and other articles found under the BUILD tab in the menu on my site, it has valuable information about how to get started, tools and techniques. If you are unfamiliar with the finishing process, visit my Finishing school for some tips and tricks for painting like a pro and for special finishing practices. Use glue to secure your joints and Consider Painting or Staining individual sections prior to assembling. This makes the paint application virtually flawless. Coat with a spray on Poly or Wipe on Poly to protect your finish and your piece and it will last for ages. Adhere to all safety standards and guidelines, and be sure you follow safety protocol throughout your build. If you are unsure about whether you are building safely, run a quick online search for the tool or technique you are using, or contact me via email or post to the forum before you move ahead. My contact info can be found in the menu of my site.

Step 1

Cut the pieces for the sides. Set the Kreg jig for 1-1/2” material and drill pocket holes in each end of the 28 1/4” piece as well as the top only of the legs. Assemble using glue and 2-1/2” pocket hole screws. The Front Leg will sit perpendicular to the Side Frame piece (28 1/4" piece) and flush with the outside of this piece as well so they will form a 90 degree angle. 

Sides with Legs for Free DIY Furniture Plans // How to Build an Armless Chair for the Reef Outdoor Sectional Sofa
Step 2

Cut the piece for the top and the Front Apron. Drill pocket holes in both ends of the Front Apron using your Kreg Jig set for 1 1/2" stock and assemble with glue and 2 1/2” pocket hole screws. Place the Top on the legs and secure with glue and 2 1/2" pocket hole screws using the pocket holes you created in the previous step. 

Top and Front Apron for Free DIY Furniture Plans // How to Build an Armless Chair for the Reef Outdoor Sectional Sofa
Step 3

Cut the pieces for the seat supports. The center support will be a 2x4 ripped to 2-3/4” wide and will be located ¾” down from the top of the side frame piece to allow for the seat slats and flush with the bottom of the other seat support and the side frame pieces. Attach the pieces to the side frames using glue and 2-1/2” pocket hole screws.

Seat Supports for Free DIY Furniture Plans // How to Build an Armless Chair for the Reef Outdoor Sectional Sofa
Step 4

Cut the pieces for the seat slats. Set the Kreg jig for ¾” material and drill pocket holes in each end. Attach to the back seat support using glue and 1-1/4” pocket hole screws. Secure the center of the slats to the center seat support with 1-1/4” brad nails.

Seat Slats for Free DIY Furniture Plans // How to Build an Armless Chair for the Reef Outdoor Sectional Sofa
Step 5

Cut the pieces for the back slats. The angles may be a little tricky but they should be cut at approximately 25 deg. (see drawing). Once the angles are cut, drill pocket holes in the end of each slat. Attach to the back support and top with glue and 1-1/4” pocket hole screws.

Chair Back Slat for Free DIY Furniture Plans // How to Build an Armless Chair for the Reef Outdoor Sectional Sofa
Back Slats for Free DIY Furniture Plans // How to Build an Armless Chair for the Reef Outdoor Sectional Sofa
Finishing Instructions

Fill any Screw, Nail or Pocket Holes, Sand and Finish as Desired. For Finishing Tips and Tricks visit my Finishing School

Outdoor 
Disclaimer

// Disclaimer: Some rights reserved. Private use only. Feel Free to link to any of my plans so long as you ONLY use 1 image and provide an ADEQUATE link back to the original source and appropriate plan! Plans from this page are not to be used for commercial purposes or republished without the express written consent of Rayan Turner, The Design Confidential I hope to provide accurate plans, however, I cannot guarantee each plan for accuracy. Not every plan that I post has been built and tested, so you are building at your own risk. It is recommended that you have a clear understanding of how the project works before beginning any project. Please contact me if you find an error or inaccuracy so that I might fix it. // Post May Contain Affiliate Links

Jul
19
2014
Free DIY Furniture Plans // How to Build a Dawson Large Desk
Project Details

By special reader request, these fabulous Free DIY Furniture Plans to Build a Dawson Large Desk and perfect for those of you who need a wide solid work surface! I can see this in so many different and gorgeous finishes and with the flip of a drawer pull, this beauty will transform from rustic to vintage and even to modern! Can't wait to see what you do! Xx... Rayan

Showcase: Built From These PlansI am so honored each and every time one of you fine friends builds from these very plans! If you have built this piece, please take a moment and showcase your build! We are dying to see your fabulous hard work!

Dimensions
Tools
Lumber
  • 1 – 1x2 at 4’
  • 4 – 1x3 at 8’
  • 1 – 1x4 at 6’
  • 3 – 2x4 at 8’
  • 2 – 4x4 posts at 6’
  • 3 sheets of ¾” plywood
Materials
Cut List
  • 4 – 4x4 posts at 30-3/4” – Legs
  • 2 – 2x4 at 19-1/2” – Side Frames
  • 2 – ¾” plywood at 17-3/4” x 19-1/2” – Side Panels
  • 2 – 1x2 at 19-1/2” –Upper Side Drawer Spacers
  • 2 – 1x3 at 19-1/2” – Lower Side Drawer Spacers
  • 1 – ¾” plywood at 20-3/4” x 61” – Back
  • 1 – 2x4 at 61” – Lower Stretcher
  • 2 – 2x4 at 15” – Lower Drawer Frame Side
  • 2 – 2x4 at 17” – Lower Drawer Frame Bottom
  • 2 – 2x4 at 3-1/2” – Upper Drawer Dividers
  • 1 – 1x4 at 61” – Upper Stretcher
  • 2 – 1x3 at 22-1/4” – Inner Drawer Spacers
  • 2 – 2x2 at 22-1/4” – Inner Panel Frame
  • 2 – ¾” plywood at 16-1/2” x 22-1/4” – Inner Panels
  • 1 – ¾” plywood at 26-1/2” x 68” – Top
  • 2 – ¾” plywood at 14-1/2” x 22-1/2” – Large Drawer Box Bottoms
  • 4 – ¾” plywood at 11-1/2” x 22-1/2” – Large Drawer Box Sides
  • 4 – ¾” plywood at 11-1/2” x 16” – Large Drawer Front & Back
  • 2 – ¾” plywood at 14-1/2” x 22-1/2” – Smaller Drawer Box Bottoms
  • 4 – 1x3 at 22-1/2” – Smaller Drawer Box Sides
  • 4 – 1x3 at 16” – Smaller Drawer Box Front & Back
  • 1 – ¾” plywood at 21-1/2” x 22-1/2” – Center Drawer Box Bottom
  • 2 – 1x3 at 22-1/2” – Center Drawer Box Sides
  • 2 – 1x3 at 23” – Center Drawer Box Front & Back
  • 2 – ¾” plywood at 13-1/4” x 16-3/4” – Large Drawer Fronts
  • 2 – ¾” plywood at 3-1/4” x 16-3/4” – Smaller Drawer Fronts
  • 1 – ¾” plywood at 3-1/4” x 23-3/4” – Center Drawer Front
Instructions

Before beginning to build, always check in on my site to make sure you have the most up to date set of plans, I occasionally update and change the plans to make the building process easier or to allow for less expensive purchasing of materials! Read through the entire set of instructions and all comments before beginning this project. If you print out or save plans, be sure to check in on my site to be sure you have the most up to date set of plans, as I occasionally update things for ease of building or buying. If you are new to building, read through the GETTING STARTED section and other articles found under the BUILD tab in the menu on my site, it has valuable information about how to get started, tools and techniques. If you are unfamiliar with the finishing process, visit my Finishing school for some tips and tricks for painting like a pro and for special finishing practices. Use glue to secure your joints and Consider Painting or Staining individual sections prior to assembling. This makes the paint application virtually flawless. Coat with a spray on Poly or Wipe on Poly to protect your finish and your piece and it will last for ages. Adhere to all safety standards and guidelines, and be sure you follow safety protocol throughout your build. If you are unsure about whether you are building safely, run a quick online search for the tool or technique you are using, or contact me via email or post to the forum before you move ahead. My contact info can be found in the menu of my site.

Step 1

Edge banding will be applied to the exposed edges of the plywood prior to assembly.

Cut the pieces for the legs, the side frames, and the side panels. Set the Kreg jig for 1-1/2” material and drill pocket holes in each end of the frame pieces. Attach to the legs using glue and 2-1/2” pocket hole screws. Orient the pocket holes on the top frame piece so they face up, and the pocket holes on the lower frame piece will face down. This way, they will be hidden and won’t have to be filled.

Set the Kreg jig for ¾” material and drill pocket holes in all four edges of the panels. Secure the panels to the legs and the side frames using glue and 1-1/4” pocket hole screws. The front face of the panels will be located 1” back from the outside face of the legs.

Cut the pieces for the upper and lower drawer spacers, and drill pocket holes in each end. Secure to the legs as shown using glue and 1-1/4” pocket hole screws. The back face of the spacers (the side with the pocket holes) will be flush with the inside of the legs.

Desk Sides for Free DIY Furniture Plans // How to Build a Dawson Large Desk
Desk Side Drawer Spacers for Free DIY Furniture Plans // How to Build a Dawson Large Desk
Step 2

 Cut the piece for the back and drill pocket holes in each shorter edge. Secure to the legs using glue and 1-1/4” pocket hole screws. The outside face will be flush with the back face of the legs.

Desk Back for Free DIY Furniture Plans // How to Build a Dawson Large Desk
Step 3

Cut the 2x4 piece for the lower stretcher. Set the Kreg jig for 1-1/2” material and drill pocket holes in each end. Secure to the legs as shown using glue and 2-1/2” pocket hole screws.

Cut the pieces for the lower drawer frames. Drill pocket holes in the upper end only of the 15” pieces, and both ends of the 17” pieces.  Assemble the pieces in an “L” shape (as shown) using glue and 2-1/2” pocket hole screws. Secure the assemblies to the legs and the lower stretcher using glue and 2-1/2” pocket hole screws.

Lower Stretcher for Free DIY Furniture Plans // How to Build a Dawson Large Desk
Lower Drawer Frame for Free DIY Furniture Plans // How to Build a Dawson Large Desk
Step 4

Cut the pieces for the drawer dividers and drill pocket holes in one end only. Secure to the top of the lower stretcher using glue and 2-1/2” pocket hole screws.

Cut the 1x4 piece for the upper stretcher. Set the Kreg jig for ¾” material and drill pocket holes in each end. Secure to the legs using glue and 1-1/4” pocket hole screws. Use a few 1-1/4” brad nails through the upper stretcher into the top of the drawer dividers to further secure them in place.

Upper Drawer Dividers for Free DIY Furniture Plans // How to Build a Dawson Large Desk
Upper Stretcher for Free DIY Furniture Plans // How to Build a Dawson Large Desk
Step 5

 Cut the 1x4 pieces for the inner drawer spacers and drill pocket holes at each end. Secure to the vertical lower frame pieces and back as shown using glue and 1-1/4” pocket hole screws. The spacer pieces should be flush with the inside face of the vertical pieces to allow for the inner sides to be positioned.

Cut the pieces for the inner panels and 2x2 frame piece. Drill pocket holes in the top and side edges of the panel. Set the Kreg jig for 1-1/2” material and drill pocket holes in one end only of the 2x2 inner frame piece.

Secure the panel to the frame piece using glue and 1-1/4” pocket hole screws. The outside face of the panel (without pocket holes) will be flush with the outside face of the 2x2. There will be a left and a right – the pocket holes in the 2x2 pieces will face opposite directions to secure to the vertical lower drawer frame piece.

Secure the inner panel assembly to the back and the vertical lower drawer frame piece. Use glue and 1-1/4” pocket hole screws through the inner panel, and 2-1/2” pocket hole screws through the 2x2 frame piece. Use a few 1-1/4” brad nails through the back into the back end of the 2x2 frame piece. 

Inner Drawer Spacers for Free DIY Furniture Plans // How to Build a Dawson Large Desk
Inner Panels with Pocket Holes from Kreg Jig for Free DIY Furniture Plans // How to Build a Dawson Large Desk
Installing Inner Panels using Kreg Jig Pocket Hole Screws for Free DIY Furniture Plans // How to Build a Dawson Large Desk
Step 6

Cut the piece for the top. Secure the top to the desk frame using glue and 1-1/4” brad nails through the top. 

Fastening the Top in Place with a Nail Gun for Free DIY Furniture Plans // How to Build a Dawson Large Desk
Step 7

Cut the pieces for the drawer boxes. Drill pocket holes in all four edges of the bottom as well as each end of the sides. Assemble the drawer boxes as shown using glue and 1-1/4” pocket hole screws. Install the drawer slides according to the manufacturer’s installation instructions, locating them ¾” back from the front edge of the sides.

Center Drawer Bottom and Sides for Free DIY Furniture Plans // How to Build a Dawson Large Desk
Center Drawer Front and Back for Free DIY Furniture Plans // How to Build a Dawson Large Desk
Large Drawer Bottom and Sides for Free DIY Furniture Plans // How to Build a Dawson Large Desk
Large Drawer Front and Back for Free DIY Furniture Plans // How to Build a Dawson Large Desk
Small Drawer Bottom and Sides for Free DIY Furniture Plans // How to Build a Dawson Large Desk
Small Drawer Front and Back for Free DIY Furniture Plans // How to Build a Dawson Large Desk
Step 8

Cut the pieces for the drawer fronts. Mark the position for the drawer pulls and drill the holes. Shim the drawer front in the opening – there will be a 1/8” gap around all sides – then drive screws through the holes for the drawer pulls into the drawer box. Open the drawer, and secure the drawer front using countersunk 1-1/4” screws from the inside. Remove the screws from the holes for the drawer pull then finish drilling the holes. Install the drawer pull.

Drawer Fronts for Free DIY Furniture Plans // How to Build a Dawson Large Desk
Finishing Instructions

Fill any Screw, Nail or Pocket Holes, Sand and Finish as Desired. For Finishing Tips and Tricks visit my Finishing School

Disclaimer

// Disclaimer: Some rights reserved. Private use only. Feel Free to link to any of my plans so long as you ONLY use 1 image and provide an ADEQUATE link back to the original source and appropriate plan! Plans from this page are not to be used for commercial purposes or republished without the express written consent of Rayan Turner, The Design Confidential I hope to provide accurate plans, however, I cannot guarantee each plan for accuracy. Not every plan that I post has been built and tested, so you are building at your own risk. It is recommended that you have a clear understanding of how the project works before beginning any project. Please contact me if you find an error or inaccuracy so that I might fix it. // Post May Contain Affiliate Links

Jun
25
2014
Real Reader Build on The Design Confidential from Free DIY Furniture Plans to Build The Reef Sofa Chair and Coffee Table

Spotted on our Instagram Hashtag #builtTDCtuff, this collection of DIY outdoor furniture pieces built by furgason5 is absolutely spectacular. They built two Reef Sofas, a Reef Club Chair and a modified Reef Coffee Table to complete this gorgeous outdoor living space. What a view they have from their new fabulous space! I am more than a little jealous, aren't you? Xx... Rayan

Psst... Don't forget you can showcase your build right on the site by posting a showcase if you are a registered member. If you prefer to share on social media, be sure to tag @thedesignconfidential on Instagram and use the hashtag #builtTDCtuff and you might see your work featured here and on our Instachannel

To Read More About This Build, Visit This Blog Post 
Reader Showcase of Reef Sofa Chair and Coffee Table
Jun
20
2014
Free DIY Furniture Plans // How to Build an Outdoor Reef Sofa with Modifications for Cushions from Target
Project Details

We are slowly (very slowly) making our way through the outdoor pieces with cushions to accomodate less expensive cushion options, and today's plan is our next victim! We covered the matching Free DIY Furniture Plans to Build an Outdoor Reef Chair with Modifications for Cushions from Target and now we do exactly the same for the sofa! 

Showcase: Built From These PlansI am so honored each and every time one of you fine friends builds from these very plans! If you have built this piece, please take a moment and showcase your build! We are dying to see your fabulous hard work!

Dimensions
Dimensions for Free DIY Furniture Plans // How to Build an Outdoor Reef Sofa with Modifications for Cushions from Target
Tools
Lumber
  • 5 – 2x4 at 8’
  • 6 – 1x4 at 8’
Materials
Cut List
  • 4 – 2x4 at 27 1/4"  – Legs
  • 2 – 2x4 at 33 3/4” – Side Frames
  • 2 – 2x4 at 36 3/4” – Top
  • 1 – 2x4 at 73” – Top
  • 2 – 2x4 at 66” – Seat Support
  • 1 – 2x4 at 66” (ripped to 2-3/4” wide) – Seat Support
  • 1 – 2x4 at 9” – Center Leg
  • 9 – 1x4 at 24” – Seat Slats
  • 8 – 1x4 at 14-3/4” – Side Slats
  • 9 – 1x4 at 16-3/4” – Back Slats
Instructions

Before beginning to build, always check in on my site to make sure you have the most up to date set of plans, I occasionally update and change the plans to make the building process easier or to allow for less expensive purchasing of materials! Read through the entire set of instructions and all comments before beginning this project. If you print out or save plans, be sure to check in on my site to be sure you have the most up to date set of plans, as I occasionally update things for ease of building or buying. If you are new to building, read through the GETTING STARTED section and other articles found under the BUILD tab in the menu on my site, it has valuable information about how to get started, tools and techniques. If you are unfamiliar with the finishing process, visit my Finishing school for some tips and tricks for painting like a pro and for special finishing practices. Use glue to secure your joints and Consider Painting or Staining individual sections prior to assembling. This makes the paint application virtually flawless. Coat with a spray on Poly or Wipe on Poly to protect your finish and your piece and it will last for ages. Adhere to all safety standards and guidelines, and be sure you follow safety protocol throughout your build. If you are unsure about whether you are building safely, run a quick online search for the tool or technique you are using, or contact me via email or post to the forum before you move ahead. My contact info can be found in the menu of my site.

Step 1

Cut the pieces for the sides. Set the Kreg jig for 1-1/2” material and drill pocket holes in each end of the 33 3/4” piece as well as the top only of the legs. Assemble using glue and 2-1/2” pocket hole screws.

Sofa Sides for Free DIY Furniture Plans // How to Build an Outdoor Reef Sofa with Modifications for Cushions from Target
Step 2

Cut the pieces for the top. Cut 45 deg. angles in each end of the long piece as well as one end of the short pieces (there will be a left and right). Drill pocket holes in the mitered ends and assemble with glue and 2” pocket hole screws. Place on the side assemblies and attach using glue and 2” pocket hole screws through the top of the legs into the top piece.

Sofa Top for Free DIY Furniture Plans // How to Build an Outdoor Reef Sofa with Modifications for Cushions from Target
Step 3

Cut the pieces for the seat supports. The center support will be a 2x4 ripped to 2-3/4” wide and will be located ¾” down from the top of the side stretcher piece to allow for the seat slats. Attach the leg piece at the center using glue and 2-1/2” pocket hole screws. Attach all pieces at the spacing indicated (with the front piece flush with the front of the side frame) to the side frames using glue and 2-1/2” pocket hole screws.

Sofa Seat Supports for Free DIY Furniture Plans // How to Build an Outdoor Reef Sofa with Modifications for Cushions from Target
Step 4

Cut the pieces for the seat slats. Set the Kreg jig for ¾” material and drill pocket holes in each end. Attach to the seat supports using glue and 1-1/4” pocket hole screws. Secure the center of the slats to the center of the support with 1-1/4” brad nails.

Sofa Seat Slats for Free DIY Furniture Plans // How to Build an Outdoor Reef Sofa with Modifications for Cushions from Target
Step 5

Cut the pieces for the side slats. Drill pocket holes in each end. Attach to the side frames at the spacing indicated with glue and 1-1/4” pocket hole screws.

Sofa Side Slats for Free DIY Furniture Plans // How to Build an Outdoor Reef Sofa with Modifications for Cushions from Target
Step 6

Cut the pieces for the back slats. The angles may be a little tricky but they should be cut at approximately 25 deg. (see drawing). Once the angles are cut, drill pocket holes in the end of each slat. Attach to the back support and top with glue and 1-1/4” pocket hole screws.

Sofa Back Slat for Free DIY Furniture Plans // How to Build an Outdoor Reef Sofa with Modifications for Cushions from Target
Sofa Back Slat for Free DIY Furniture Plans // How to Build an Outdoor Reef Sofa with Modifications for Cushions from Target
Finishing Instructions

Fill any Screw, Nail or Pocket Holes, Sand and Finish as Desired. For Finishing Tips and Tricks visit my Finishing School

Disclaimer

// Disclaimer: Some rights reserved. Private use only. Feel Free to link to any of my plans so long as you ONLY use 1 image and provide an ADEQUATE link back to the original source and appropriate plan! Plans from this page are not to be used for commercial purposes or republished without the express written consent of Rayan Turner, The Design Confidential I hope to provide accurate plans, however, I cannot guarantee each plan for accuracy. Not every plan that I post has been built and tested, so you are building at your own risk. It is recommended that you have a clear understanding of how the project works before beginning any project. Please contact me if you find an error or inaccuracy so that I might fix it. // Post May Contain Affiliate Links

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