Sep
24
2014
Free DIY Furniture Plans // How to Build an Indoor Outdoor House Bed Playhouse + Outdoor Daybed Lounge
Project Details

I am so very excited to share this project with you today! You see, we are still in the warmer months out here in Northern California, but it is finally starting to cool down enough that we can actually enjoy some outdoor time. One of my favorite things to do, ever!

Showcase: Built From These PlansI am so honored each and every time one of you fine friends builds from these very plans! If you have built this piece, please take a moment and showcase your build! We are dying to see your fabulous hard work!

Estimated Cost
$125-$150
Dimensions
Dimensions for Free DIY Furniture Plans // How to Build an Indoor Outdoor House Bed Playhouse + Outdoor Daybed Lounge
Tools
  • Tape Measure
  • Saw – Miter
  • Drill
  • Countersink Bit for Drill
  • Square
  • Sander
  • Kreg Jig
  • Nail Gun
Lumber
  • 10 – 1x4 at 8’
  • 5 – 2x2 at 8’
  • 10 – 2x3 at 8’
Materials
Cut List
  • 4 – 2x3 at 42-1/2” - Legs
  • 4 – 2x2 at 42-1/2” - Legs
  • 2 – 2x3 at 74” - Bottom Sides
  • 2 – 2x3 at 37” - Bottom Head and Foot
  • 2 – 2x2 at 75” – Outer Slat Supports
  • 2 – 2x3 at 75” – Inner Slat Supports
  • 20 – 1x4 at 39” – Slats
  • 2 – 2x3 at 37” - Top Head and Foot
  • 2 – 2x3 at 74” - Top Sides
  • 2 – 2x3 at 31” Roof Front Rafters
  • 2 – 2x3 at 29 ½” Roof Back Rafters
  • 1 – 2x2 at 74” - Roof Ridge Beam
Instructions

Before beginning to build, always check in on my site to make sure you have the most up to date set of plans, I occasionally update and change the plans to make the building process easier or to allow for less expensive purchasing of materials! Read through the entire set of instructions and all comments before beginning this project. If you print out or save plans, be sure to check in on my site to be sure you have the most up to date set of plans, as I occasionally update things for ease of building or buying. If you are new to building, read through the GETTING STARTED section and other articles found under the BUILD tab in the menu on my site, it has valuable information about how to get started, tools and techniques. If you are unfamiliar with the finishing process, visit my Finishing school for some tips and tricks for painting like a pro and for special finishing practices. Use glue to secure your joints and Consider Painting or Staining individual sections prior to assembling. This makes the paint application virtually flawless. Coat with a spray on Poly or Wipe on Poly to protect your finish and your piece and it will last for ages. Adhere to all safety standards and guidelines, and be sure you follow safety protocol throughout your build. If you are unsure about whether you are building safely, run a quick online search for the tool or technique you are using, or contact me via email or post to the forum before you move ahead. My contact info can be found in the menu of my site.

** Notes: This bed will be hard to get through doorways once it is completely built. If you plan this for indoor use, you would be well served to build this in sections and then assemble in place. The sections I would build this in are 2 leg unit/sides: this would be a head and foot leg with side rail and there will be 2 of these for this bed, the floor: this would be the head and foot rails, slat supports and slats, and the roof: both pitches and the roof beam. The instructions below direct you to build these sections in this manner, so rather than attaching each section to the hardware as shown, you will build each section, move into place, and then secure each section to the hardware. Yahoo.

Step 1

Cut the lumber for the four Legs at the appropriate length. Each Leg will be composed of a 2x2 piece and a 2x3 piece. Set your Kreg Jig for 1-1/2” material and drill pocket holes as shown at the top of each 2x3 Leg. This will help you secure your roof pieces later.  Attach the 2x2 piece to the 2x3 piece with glue and 2” wood screws. Be sure to countersink for the best result.

Legs for Free DIY Furniture Plans // How to Build an Indoor Outdoor House Bed Playhouse + Outdoor Daybed Lounge
Step 2

Cut the pieces for the Bottom Sides. Drill pocket holes in each end of the Sides and assemble as shown with glue and 2-1/2” pocket screws. Note that the Bottom Side is attached to the 2x3 portion of the Leg. You will do this two times, once for each side of the project. Take note of the position of the legs here (the 2x3 versus the 2x2). Your second leg unit will mirror this and your pocket hole placement should be facing in toward your 2x2 leg pieces.

Note: The placement of this side rail is a bit subjective and flexible. You can place it higher as shown below if you want store things underneath (like the mattress during play or when not used as bed). If you only plan for one use, feel free to set this piece at 3” up from the bottom.

Legs for Free DIY Furniture Plans // How to Build an Indoor Outdoor House Bed Playhouse + Outdoor Daybed Lounge
Step 3

Attach the connectors as shown by using provided screws. They will slide up and support the side rails and should attach where your side rails meet your leg units.

Note the direction of the connectors below. You will place the empty arm of your connector on the side of your leg unit where your 2x2 sits and away from the side rails themselves.

Lower Connectors and Leg units for Free DIY Furniture Plans // How to Build an Indoor Outdoor House Bed Playhouse + Outdoor Daybed Lounge
Step 4

Cut the pieces for the Bottom Head and Foot Rails and the 2x3 Inner Slat Supports. Drill pocket holes in each end of the Inner Slat Supports. Attach the Slat Supports to the Bottom Head and Foot with glue and 2-1/2” pocket screws.

Center Supports for Free DIY Furniture Plans // How to Build an Indoor Outdoor House Bed Playhouse + Outdoor Daybed Lounge
Step 5

Build your floor: Cut the Slats. Note that the first and last Slat will be ½” shorter on each end - this will allow room for the hardware. Attach the Slats to the Inner Slat Supports as shown with glue and 1-1/4” wood screws or you can use your nail gun and 1 1/4" brad nails. The first and last slat will be spaced about 1/8” from the Bottom Head and Foot Rails. The Slats will be spaced between 1/4” from each other.

Slats for Floor for Free DIY Furniture Plans // How to Build an Indoor Outdoor House Bed Playhouse + Outdoor Daybed Lounge
Step 6

Cut the 2x2 Outer Slat Supports. Attach the Outer Slats Supports to the Slats as shown with glue and 1-1/4” wood screws. (The Slat assembly has been flipped over in this graphic to better show how to line the pieces up.)

Outer Slat Supports for Free DIY Furniture Plans // How to Build an Indoor Outdoor House Bed Playhouse + Outdoor Daybed Lounge
Step 7

Now things are really coming together for this piece! Place the slat assembly on top of the Legs/Bottom Sides/Connectors. Attach with provided connector hardware.

Floor Assembly for Free DIY Furniture Plans // How to Build an Indoor Outdoor House Bed Playhouse + Outdoor Daybed Lounge
Step 8

Next, attach the Upper Connectors to the Legs with the provided connector hardware. Note that the top of the connector will sit 1/2” above the top of the Legs.

Upper Connectors for Free DIY Furniture Plans // How to Build an Indoor Outdoor House Bed Playhouse + Outdoor Daybed Lounge
Step 9

Cut the pieces for the Upper Sides, Head and Foot. Assemble as shown by “nesting” the pieces into the connectors. Secure wood to the brackets by using the provided connector hardware.

Upper Rails for Free DIY Furniture Plans // How to Build an Indoor Outdoor House Bed Playhouse + Outdoor Daybed Lounge
Step 10

This step will seem a tad tricky, but if you give yourself just a bit of wiggle room in your initial cut for this (2” or so will do it – cut at 33” and 31 ½”), then create your beveled ends and then adjust for length on the top which will be a standard straight cut, you will be just fine!

To create your beveled ends, you will lay your board flat and set against your fence, then tilt your saw blade to a 45⁰ angle. Note that tilt in this context does not mean turn but actually tilt. Your cut angle (the miter) will remain at 0 or 90⁰ depending on how your saw reads.

Make your first bevel cut, then flip the board over to the back side and made a second bevel cut 5/8” from the pointed edge. This will create a flat surface for your pitch to sit and will then carve off enough point to allow it to rest right inside your upper brackets!

Roof Pitch for Free DIY Furniture Plans // How to Build an Indoor Outdoor House Bed Playhouse + Outdoor Daybed Lounge
Step 11

The Roof Beam is simply a 2x2 that runs between your two A-Frame Roof Lines. You will connect all pieces as you see above, using the provided connector hardware, however this beam might also benefit from pocket hole screws on either end to secure it to the pitch in a secondary manner. The connector hardware will be plenty strong, but since we are using the hardware in a non-traditional manner here and it isn’t sitting underneath the beam, it never hurts to give your joints a bit of that something extra, just in case your kiddos get monkey bar bound!

Securing the Roof Ridge for Free DIY Furniture Plans // How to Build an Indoor Outdoor House Bed Playhouse + Outdoor Daybed Lounge
Step 12

To secure your roof section to your legs, fasten in place with those pocket holes you created in the legs early on! You can also secure from the top down into the legs using a countersink bit and 2” Wood Screws if you prefer. Just be sure to do this on the widest portion of leg unit you can so it doesn’t split apart your 2 boards that form those leg units or split your wood.

Finishing Instructions

Fill any Screw, Nail or Pocket Holes, Sand and Finish as Desired. For Finishing Tips and Tricks visit my Finishing School

Disclaimer

// Disclaimer: Some rights reserved. Private use only. Feel Free to link to any of my plans so long as you ONLY use 1 image and provide an ADEQUATE link back to the original source and appropriate plan! Plans from this page are not to be used for commercial purposes or republished without the express written consent of Rayan Turner, The Design Confidential I hope to provide accurate plans, however, I cannot guarantee each plan for accuracy. Not every plan that I post has been built and tested, so you are building at your own risk. It is recommended that you have a clear understanding of how the project works before beginning any project. Please contact me if you find an error or inaccuracy so that I might fix it. // Post May Contain Affiliate Links

Sep
12
2014
Free DIY Furniture Plans // How to Build a Drexel Desk
Project Details

By special reader request, this beauty was a gem to find in our plan request queue! I adore a gorgeous desk plan especially one of this variety of design! I hope you all like it too! 

Showcase: Built From These PlansI am so honored each and every time one of you fine friends builds from these very plans! If you have built this piece, please take a moment and showcase your build! We are dying to see your fabulous hard work!

Estimated Cost
$75-$100
Dimensions
Dimensions for Free DIY Furniture Plans // How to Build a Drexel Desk
Tools
Lumber
  • 2 – 2x3 at 8’
  • 2 – 1x3 at 8’
  • 2 – 1x2 at 6’
  • 2 – 1x2 at 8’
  • 1 sheet of ½” plywood at 4’ x 8’
  • 1 sheet of ¾” plywood at 2’ x 4’
  • 1/2” dowel at 2’
Materials
Cut List
  • 4 – 2x3 at 27-3/4” (may need to rip 2x4s down to 2-1/2”) – Legs
  • 2 – 1x3 at 39” – Front and Back Aprons
  • 2 – 1x3 at 17” – Side Aprons
  • 2 – 1x2 at 17” – Side Stretchers
  • 1 – 1x2 at 41” – Middle Stretcher
  • 2 – 1/2”x3” (may need to purchase 1/2”x4” and rip down to 2-1/2”) at 43-1/2” – Long Top Frame Pieces
  • 3 – 1/2”x3” (may need to purchase 1/2”x4” and rip down to 2-1/2”) at 14-1/2” – Short Top Frame Pieces
  • 1 – 3/4” plywood at 44” x 20” – Table Top
  • 2 – 1/2” plywood at 14” x 20” – Cabinet Top and Bottom
  • 2 – 1/2” plywood at 14-1/2” x 20” – Cabinet Sides
  • 2 – 1x2 at 17” – Drawer Guides
  • 1 – 1x2 at 14” – Drawer Divider
  • 1 – 1/2” plywood at 13-1/2” x 14” – Cabinet Back
  • 2 – 1/2” plywood at 17” x 3” – Top Drawer Sides
  • 1 – 1/2” plywood at 12-1/2” x 17” – Top Drawer Bottom
  • 1 – 1/2” plywood at 2-1/2” x 12-1/2” – Top Drawer Back
  • 1 – 1/2” plywood at 4” x 13-1/2” – Top Drawer Front
  • 2 – 1/2” plywood at 17” x 8” – Bottom Drawer Sides
  • 1 – 1/2” plywood at 12-1/2” x 17” – Bottom Drawer Bottom
  • 1 – 1/2” plywood at 7-1/2” x 12-1/2” – Bottom Drawer Back
  • 1 – 1/2” plywood at 8-3/4” x 13-1/2” – Bottom Drawer Front
  • 2 – 1/2” dowels at 5” – Top Dowels
  • 4 – 1/2” dowels at 3” – Side Dowels
Instructions

Before beginning to build, always check in on my site to make sure you have the most up to date set of plans, I occasionally update and change the plans to make the building process easier or to allow for less expensive purchasing of materials! Read through the entire set of instructions and all comments before beginning this project. If you print out or save plans, be sure to check in on my site to be sure you have the most up to date set of plans, as I occasionally update things for ease of building or buying. If you are new to building, read through the GETTING STARTED section and other articles found under the BUILD tab in the menu on my site, it has valuable information about how to get started, tools and techniques. If you are unfamiliar with the finishing process, visit my Finishing school for some tips and tricks for painting like a pro and for special finishing practices. Use glue to secure your joints and Consider Painting or Staining individual sections prior to assembling. This makes the paint application virtually flawless. Coat with a spray on Poly or Wipe on Poly to protect your finish and your piece and it will last for ages. Adhere to all safety standards and guidelines, and be sure you follow safety protocol throughout your build. If you are unsure about whether you are building safely, run a quick online search for the tool or technique you are using, or contact me via email or post to the forum before you move ahead. My contact info can be found in the menu of my site.

Step 1

Cut the lumber for the four Legs at the appropriate length. All four Legs will be cut at an angle on the inside, but two of the legs will need holes drilled in them. Use a 1/2” spade bit to drill holes on the narrow side of the wood in two Legs. It is easier to drill these holes before cutting the wood at an angle, since a flat surface is easier to work with when drilling. Drill the holes approximately 2” deep.

Next, draw out the measurements on all four Legs and cut as shown. The tapered leg will start at 2-1/2” from the top of the Legs. 

Leg Pattern for Free DIY Furniture Plans // How to Build a Drexel Desk
How to Make the Legs for Free DIY Furniture Plans // How to Build a Drexel Desk
Step 2

Cut the pieces for the Front and Back Aprons. Set the Kreg jig for 3/4” material and drill pocket holes in each end of the Front and Back Aprons Assemble as shown using glue and 2” pocket hole screws. Only attach one “drilled” leg on both the Front and the Back Apron. Make sure that the holes face the inside of the project, since 1/2” dowels will be inserted in them at a later step.

Front and Back Aprons with Pocket Hole Screws and the Kreg Jig for Free DIY Furniture Plans // How to Build a Drexel Desk
Step 3

Cut the pieces for the Side Aprons, and drill pocket holes in each end. Assemble as shown using glue and 2” pocket hole screws.

Side Aprons using the Kreg Jig for Free DIY Furniture Plans // How to Build a Drexel Desk
Step 4

Cut the pieces for the Side Stretchers and Middle Stretcher and drill pocket holes in each end. Attach the Side Stretchers to the Legs as shown using glue and 2” pocket hole screws.

Attach the Middle Stretcher to the Side Stretchers as shown using glue and 1-1/4” pocket hole screws.

Side Stretchers with Pocket Hole Screws for Free DIY Furniture Plans // How to Build a Drexel Desk
Middle Stretcher using the Kreg Jig for Free DIY Furniture Plans // How to Build a Drexel Desk
Step 5

Cut the pieces for the Long Top Frame and Short Top Frame pieces. Set the Kreg jig for 1/2” material and drill pocket holes in each end of the Short Top Frame pieces. Assemble as shown using glue and 1” pocket screws. Next, drill two 1/2” holes all the way through the wood as shown. These holes will receive 1/2” dowels in a later step.

Arrange Top Frame as shown with a 1/4” reveal on each edge. Secure with glue and 1-1/4” brad nails.

Cut Long and Top Frame for Free DIY Furniture Plans // How to Build a Drexel Desk
Arrange Top Frame for Free DIY Furniture Plans // How to Build a Drexel Desk
Step 6

Cut the Table Top and secure using glue and 1” screws (screwed from the bottom). The Table Top will extend 1/4” past the Top Frame, and will be flush with the Legs and Aprons.

Table Top for Free DIY Furniture Plans // How to Build a Drexel Desk
Step 7

Cut the pieces for the Cabinet Sides. In only one of the Cabinet Sides, drill 1/2” holes approximately 1/4” deep, in each corner as shown.

Cut the pieces for the Cabinet Top and Bottom. Drill 1/2” holes in the Cabinet Top as shown at a 1/4” depth.

Set the Kreg jig for 1/2” material and drill pocket holes in the Top and Bottom Sides. Assemble as shown using glue and 1” pocket screws.

Cabinet Sides for Free DIY Furniture Plans // How to Build a Drexel Desk
Cabinet Top for Free DIY Furniture Plans // How to Build a Drexel Desk
Secure with Pocket hole screws and Kreg Jig for Free DIY Furniture Plans // How to Build a Drexel Desk
Step 8

Cut the pieces for the Drawer Guides. Secure using glue and 1-1/4” brad nails (nail from the outside of the Sides). If you want to nail the Drawer Guide from the inside, do so before assembling Cabinet Box (space is limited inside the box), or simply glue and clamp until dry.

Drawer Glides for Free DIY Furniture Plans // How to Build a Drexel Desk
Step 9

Cut the piece for the Drawer Divider. Position as shown and secure using glue and 1-1/4” brad nails.

Drawer Divider for Free DIY Furniture Plans // How to Build a Drexel Desk
Step 10

Cut the piece for the Cabinet Back. Drill pocket holes in all sides of the Cabinet Back. Assemble as shown using glue and 1” pocket screws.

Cabinet Back for Free DIY Furniture Plans // How to Build a Drexel Desk
Step 11

Cut the pieces for the Top Drawer Sides and Bottom. Drill pocket holes in the front ends of the Top Drawer Sides and in the sides and front of the Top Drawer Bottom. Assemble as shown using glue and 1” pocket screws.

Cut the piece for the Top Drawer Back. Drill pocket holes in the ends and bottom of the Top Drawer Back. Assemble as shown using glue and 1” pocket screws.

Cut the piece for the Top Drawer Front. Assemble as shown using glue and 1” pocket screws.  The top of the Front will extend 1/4” above the top of the Drawer and the Bottom will extend 3/4” beyond the bottom of the drawer.

Top Drawer Sides and Bottom for Free DIY Furniture Plans // How to Build a Drexel Desk
Top Drawer Back for Free DIY Furniture Plans // How to Build a Drexel Desk
Top Drawer Front for Free DIY Furniture Plans // How to Build a Drexel Desk
Step 12

Cut the pieces for the Bottom Drawer Sides and Bottom. Drill pocket holes in the front ends of the Bottom Drawer Sides and in the sides and front of the Bottom Drawer Bottom. Assemble as shown using glue and 1” pocket screws.

Cut the piece for the Bottom Drawer Back. Drill pocket holes in the ends and bottom of the Bottom Drawer Back. Assemble as shown using glue and 1” pocket screws.

Cut the piece for the Bottom Drawer Front. Assemble as shown using glue and 1” pocket screws. The top of the Front will extend 1” above the top of the Drawer and the Bottom will be 1/4” above the bottom of the drawer.

Step 13

Now on to the really fun part! Put a nice dab of glue in each drilled hole. The 5” length dowels connect the Cabinet to the Table Frame and the 3” length dowels connect the Cabinet to the Legs. The Cabinet itself should be flush with the front and back of the Desk. The Cabinet side should be 3-1/2” in from the side of the Desk. TIP: Paint the dowels a metallic color before gluing and inserting into the holes.

Desk Assembly for Free DIY Furniture Plans // How to Build a Drexel Desk
Finishing Instructions

Fill any Screw, Nail or Pocket Holes, Sand and Finish as Desired. For Finishing Tips and Tricks visit my Finishing School

Disclaimer

// Disclaimer: Some rights reserved. Private use only. Feel Free to link to any of my plans so long as you ONLY use 1 image and provide an ADEQUATE link back to the original source and appropriate plan! Plans from this page are not to be used for commercial purposes or republished without the express written consent of Rayan Turner, The Design Confidential I hope to provide accurate plans, however, I cannot guarantee each plan for accuracy. Not every plan that I post has been built and tested, so you are building at your own risk. It is recommended that you have a clear understanding of how the project works before beginning any project. Please contact me if you find an error or inaccuracy so that I might fix it. // Post May Contain Affiliate Links

Sep
03
2014
Reader Showcase // John's PB Inspired Clara Buffet
Reader Showcase // John's PB Inspired Clara Buffet

I needed something to fill this empty space in my kitchen and the Clara Buffet was perfect! For this project, I chose to use oak, a red stain with brown and black accents, and brushed nickel hardware.

As always, thank you to TDC for the great plans and thanks for reading! Also, check out my blog post (link below) for a lot more build pictures and thoughts on each building step!

Here are images of the piece mostly assembled without the doors or drawers. As you can see, everything has already been finished to avoid tight corners. Drilling the space for the door hinges...this was nerve racking! As you can see I taped around the area to avoid any damage to the rest of the finish. This plus the flange on the hinge hid any defects. You can see the gusset  I added to the top inside edge of the side panels (see modifications section). This is what I secured the top with on the edges and it worked great.

Assembly with shelves and drawer frames added for Reader Showcase // John's PB Inspired Clara Buffet
Gusset added to top inside edge of side panels to screw down the top from the beneath for Reader Showcase // John's PB Inspired Clara Buffet
I bought a kit/template for drilling these holes which was a lifesaver for Reader Showcase // John's PB Inspired Clara Buffet
To Read More About This Build, Visit This Blog Post 
Estimated Cost 

Lumber was right over $200. Hardware, drawer slides, hinges, and staining materials were probably another $150 bringing the total to $350. Still a steep discount to the original!

Length of Time 

This is hard to estimate, but I'd say 20+ hours because of all the finishing work. Actual cutting and assembly of the piece was MUCH short and could probably be done in a weekend.

Modifications 

I made a few modifications to the plans for multiple reasons:

Shelves:

First, I eliminated the top set of shelves since they really only serve to enclose the space where the drawers go. Instead I used 1x2's to mimic the front edge of where the top shelves would have been. This provided rigidity to the piece and kept the look the same. 

Second, I had to slice off 3/4" from the indicated depth for the main shelves in the plans. Reason being, the plans call for the shelves to be set back this distance so that the doors can close but all four shelf pieces are dimensioned for the entire depth of the cabinet on the cut sheet.

Legs:

The plans call for 4x4's on the legs but I chose to try and recreate the original legs as closely as possible utilizing hardwood. This was for asthetics only and the original plans could be used with no issues here.

Top Connection:

I realized during assembly that I had not predrilled vertical pocket holes in the side panels to attach the top. Fortunately I had two 3/4" wide pieces of stained/finished plywood that I had sliced off the back of the shevles. I used these as gussets on the top inside edge of the side panels to secure the top from beneath which worked great.

Lumber Used 

As mentioned before, I used oak for almost every piece in the project besides the back for which I used birch plywood, the drawer boxes which are pine, and a couple of non-visible cross braces which are also pine.

Oak is a different animal working with but I really enjoyed the results. Make sure your cordless drills have good batteries! This stuff will eat up a battery real quick!

Finishing Technique 

The finish here was not difficult, but takes time. It consisted of red gel stain, brown glaze, black glaze, and final lacquer with sanding sealer sprayed on between each step. All stains and glazes were brushed on and wiped off.

I chose to prefinish all the individual pieces before assembly to avoid difficulties with tight corners. This had advantages and disadvantages; The former being that we achieved a very uniform and professional finish on the entire piece. Disadvantages to this technique include difficulties surrounding utilization of pocket hole plugs (see my blog), needing a very large space in order to stage all the pieces while drying, and needing to be careful during assembly. 

Gel Stain Added - Kind of red right now!..Glaze to the rescue for Reader Showcase // John's PB Inspired Clara Buffet
Weighing down the back with all the panels to get the bend out of the plywood! for Reader Showcase // John's PB Inspired Clara Buffet
Phew that's better; Brown and Black Glazes Added for Reader Showcase // John's PB Inspired Clara Buffet
Drawers and drawer slides added for Reader Showcase // John's PB Inspired Clara Buffet
Final assembled piece with all hardware added for Reader Showcase // John's PB Inspired Clara Buffet
Final assembled piece in new space for Reader Showcase // John's PB Inspired Clara Buffet
Sep
02
2014
Free DIY Furniture Plans // How to Build a Nova Outdoor Sectional Sofa using Kreg Jig and Pocket Hole Screws with a Drill or a Nail Gun
Project Details

If you liked the original Nova Sofa, but would love a bit more seating, this Sectional unit is just the ticket! Use the pieces from this collection either indoors or outside and it is equally as wonderful for both, perhaps just styled differently, no?

Showcase: Built From These PlansI am so honored each and every time one of you fine friends builds from these very plans! If you have built this piece, please take a moment and showcase your build! We are dying to see your fabulous hard work!

Estimated Cost
$150-$250
Dimensions
Dimensions for Free DIY Furniture Plans // How to Build a Nova Outdoor Sectional Sofa using Kreg Jig and Pocket Hole Screws with a Drill or a Nail Gun
Tools
Lumber
  • 16 – 1x2 at 8’ (It may be cheaper to buy 2 – 1x6 at 8’ then rip them into 1x2 strips on the table saw)
  • 4 – 1x3 at 8’
  • 1 – 1x8 at 6’
  • 1 – 1x10 at 6’
  • 4 – 2x2 at 8’
  • 2 – 2x6 at 8’
  • 1 – 2x8 at 8’
  • 1 sheet of ½” plywood
Materials
Cut List
  • 4 – 2x6 (ripped to 4-1/2” wide) at 22” – Legs
  • 1 – 2x6 (ripped to 4-1/2” wide) at 23-1/2” – Leg
  • 1 – 2x6 (ripped to 6” wide) at 14” – Leg
  • 1 – 2x2 at 49-1/2” – Back Stretcher
  • 6 – 2x2 at 12-1/2” – Support Legs
  • 2 – 2x2 at 43-1/2” – Inner Back & Front Stretchers
  • 1 – 2x8 (ripped to 6” wide) at 52-1/2” – Upper Back
  • 4 – 2x2 at 22-1/2” – Seat Supports
  • 1 – 2x2 at 8” – Inner Side Slat Support
  • 1 – ½” plywood at 25-1/2” x 49-1/2” - Seat
  • 1 – 2x6 (ripped to 4-1/2” wide) at 22-1/2” – Arm
  • 1 – 1x3 at 48-3/4” – Inner Back Slat
  • 3 – 1x2 at 50-1/4” – Inner Back Slats
  • 1 – 1x3 at 23-1/4” – Inner Side Slat
  • 3 – 1x2 at 23-1/4” – Inner Side Slats
  • 3 – 1x3 at 30” – Side Slats
  • 1 – 1x3 at 6” – Side Slat
  • 15 – 1x2 at 30” – Side Slats
  • 3 – 1x2 at 6” – Side Slats
  • 3 – 1x3 at 54” – Back & Front Slats
  • 1 – 1x3 at 6” – Front Slat
  • 15 – 1x2 at 54” – Back & Front Slats
  • 3 – 1x2 at 6” – Front Slats
  • 1 – 1x10 (ripped to 7-1/2” wide) at 54” – Back Trim
  • 1 – 1x8 (ripped to 6” wide) at 31-1/2” – Left Trim
Instructions

Before beginning to build, always check in on my site to make sure you have the most up to date set of plans, I occasionally update and change the plans to make the building process easier or to allow for less expensive purchasing of materials! Read through the entire set of instructions and all comments before beginning this project. If you print out or save plans, be sure to check in on my site to be sure you have the most up to date set of plans, as I occasionally update things for ease of building or buying. If you are new to building, read through the GETTING STARTED section and other articles found under the BUILD tab in the menu on my site, it has valuable information about how to get started, tools and techniques. If you are unfamiliar with the finishing process, visit my Finishing school for some tips and tricks for painting like a pro and for special finishing practices. Use glue to secure your joints and Consider Painting or Staining individual sections prior to assembling. This makes the paint application virtually flawless. Coat with a spray on Poly or Wipe on Poly to protect your finish and your piece and it will last for ages. Adhere to all safety standards and guidelines, and be sure you follow safety protocol throughout your build. If you are unsure about whether you are building safely, run a quick online search for the tool or technique you are using, or contact me via email or post to the forum before you move ahead. My contact info can be found in the menu of my site.

Step 1

Cut the pieces for two of the legs, two of the support legs, and the back stretcher. Set the Kreg jig for 1-1/2” material and drill pocket holes in each end of the stretcher, one end of the support legs, the top edge of the legs, and one long edge of the legs. (There will be a left and a right!) Assemble as shown using glue and 2-1/2” pocket hole screws.

Cut the pieces for the remaining two back legs and drill pocket holes in the top edge only. Attach the inner back legs to the outer back legs (in an L shape) using glue and 2-1/2” pocket hole screws.

Cut and Fasten Legs Supports and Stretchers using a Miter Saw and Kreg Jig for Free DIY Furniture Plans // How to Build a Nova Outdoor Sectional Sofa using Kreg Jig and Pocket Hole Screws with a Drill or a Nail Gun
Step 2

Cut the pieces for two of the legs, two of the support legs, inner back stretcher and the upper back. Drill pocket holes in each end of the stretcher and the top edge of the support legs, then attach as shown using glue and 2-1/2” pocket hole screws.

Attach the upper back piece to the legs using glue and 2-1/2” pocket hole screws.

Cut and Fasten Legs Supports and Stretcher using Miter Saw and Kreg Jig for Free DIY Furniture Plans // How to Build a Nova Outdoor Sectional Sofa using Kreg Jig and Pocket Hole Screws with a Drill or a Nail Gun
Step 3

Cut the pieces for the front legs, front support legs, and stretcher, and drill pocket holes in each end of the stretcher, one end of the support legs, and the top edge of the legs. Assemble as shown using glue and 2-1/2” pocket hole screws.

Cut and Attach Front Legs Supports and Stetcher using Wood Glue and Pocket Hole Screws for Free DIY Furniture Plans // How to Build a Nova Outdoor Sectional Sofa using Kreg Jig and Pocket Hole Screws with a Drill or a Nail Gun
Step 4

Cut the pieces for the seat supports and drill pocket holes in each end. Attach to the front and inner back stretchers using glue and 2-1/2” pocket hole screws.

Cut the pieces for the inner slat support and drill pocket holes in each end. Attach to the outer seat supports as shown using glue and 2-1/2” pocket hole screws. They will be positioned ¾” away from the inner back legs.

Cut and Attach Seat Supports using Wood Glue and Pocket Hole Screws for Free DIY Furniture Plans // How to Build a Nova Outdoor Sectional Sofa using Kreg Jig and Pocket Hole Screws with a Drill or a Nail Gun
Cut and Attach Inner Slat Support using Wood Glue and Pocket Hole Screws for Free DIY Furniture Plans // How to Build a Nova Outdoor Sectional Sofa using Kreg Jig and Pocket Hole Screws with a Drill or a Nail Gun
Step 5

Cut the piece for the seat. Cut the notches using a jigsaw, then secure to the seat supports using glue and 1-1/4” brad nails.

Cut and Notch Seat using Jig Saw for Free DIY Furniture Plans // How to Build a Nova Outdoor Sectional Sofa using Kreg Jig and Pocket Hole Screws with a Drill or a Nail Gun
Attach Seat using Wood Glue and Brad Nails for Free DIY Furniture Plans // How to Build a Nova Outdoor Sectional Sofa using Kreg Jig and Pocket Hole Screws with a Drill or a Nail Gun
Step 6

Cut the pieces for the arm and drill pocket holes at each end. Position as shown, then secure using glue and 2-1/2” pocket holes.

Cut and Fasten the Arm using Wood Glue and Pocket Hole Screws for Free DIY Furniture Plans // How to Build a Nova Outdoor Sectional Sofa using Kreg Jig and Pocket Hole Screws with a Drill or a Nail Gun
Step 7

Cut the pieces for the inner back slats. The 1x3 slat will be shorter than the 1x2 slats. Position the 1x3 slat between the inner back leg then secure in place using glue and 1-1/4” brad nails. The 1x2s will be positioned between the inner back leg and the inner side slat support. Position the 1x2 slats with ½” spacing between them then secure using glue and countersunk 2” screws through the support into the slats.

Cut and Attach Inner Back Slats using Wood Glue and Brad Nails for Free DIY Furniture Plans // How to Build a Nova Outdoor Sectional Sofa using Kreg Jig and Pocket Hole Screws with a Drill or a Nail Gun
Step 8

Cut the pieces for the inner side slats. Position as shown with ½” spacing between them, then secure using glue and 1-1/4” brad nails.

Cut and Attach Inner Side Slats using Wood Glue and Brad Nails for Free DIY Furniture Plans // How to Build a Nova Outdoor Sectional Sofa using Kreg Jig and Pocket Hole Screws with a Drill or a Nail Gun
Step 9

Cut the pieces for the outer side slats. Position as shown with ½” spacing between them, then secure using glue and 1-1/4” brad nails.

Cut and Attach Outer Side Slats using Wood Glue and Brad Nails for Free DIY Furniture Plans // How to Build a Nova Outdoor Sectional Sofa using Kreg Jig and Pocket Hole Screws with a Drill or a Nail Gun
Step 10

Cut the pieces for the outer back slats. Position as shown with ½” spacing between them, then secure using glue and 1-1/4” brad nails.

Cut the pieces for the front slats. Position as shown with ½” spacing between them, then secure using glue and 1-1/4” brad nails.

Cut and Attach Outer Back Slats using Glue and Brad Nails for Free DIY Furniture Plans // How to Build a Nova Outdoor Sectional Sofa using Kreg Jig and Pocket Hole Screws with a Drill or a Nail Gun
Cut and Attach Front Slats using Glue and Brad Nails for Free DIY Furniture Plans // How to Build a Nova Outdoor Sectional Sofa using Kreg Jig and Pocket Hole Screws with a Drill or a Nail Gun
Step 11

Cut the pieces for the trim. The angles on the trim are not pretty round numbers, but we can connect the dots to draw them. For the left side trim, measure 7-1/2” down from the outer top corner (your starting point) of the trim piece, make a mark, and draw a perpendicular line across the trim (the end of this line will be your ending point). Draw from your starting point to your ending point, and you will have your needed angle. Likewise for the top trim, measure 6” across from the top left corner (your starting point) of the trim piece, make a mark, and draw a perpendicular line across the trim (the end of this line will be your ending point). Draw from your starting point to your ending point, and you will have your needed angle.  For these angles to work, the chair needs to be square! Cut each a piece a little longer than the dimensions and play with the angles if necessary!

Cut and Fasten Trim for Free DIY Furniture Plans // How to Build a Nova Outdoor Sectional Sofa using Kreg Jig and Pocket Hole Screws with a Drill or a Nail Gun
Finishing Instructions

Fill any Screw, Nail or Pocket Holes, Sand and Finish as Desired. For Finishing Tips and Tricks visit my Finishing School

Outdoor 
Disclaimer

// Disclaimer: Some rights reserved. Private use only. Feel Free to link to any of my plans so long as you ONLY use 1 image and provide an ADEQUATE link back to the original source and appropriate plan! Plans from this page are not to be used for commercial purposes or republished without the express written consent of Rayan Turner, The Design Confidential I hope to provide accurate plans, however, I cannot guarantee each plan for accuracy. Not every plan that I post has been built and tested, so you are building at your own risk. It is recommended that you have a clear understanding of how the project works before beginning any project. Please contact me if you find an error or inaccuracy so that I might fix it. // Post May Contain Affiliate Links

Aug
29
2014
Top 10 DIY Desk Plans + Back to School Furniture Projects

We survived the first week and a half of First Grade! I mentioned in my Back to School  Blues + Red Hot School Supplies Roundup that Blakey was nervous about starting school and being away for the entire day, every single day. He is always fine after the first 10 minutes, but his anticipation and anxiety was fairly extreme this year. I'm sure those of you who have school aged kiddos know precisely what I mean.

Top 10 DIY Desk Plans + Back to School Furniture Projects 6 - 10

From cool storage compartments to paper holders, these desks offer something special for every type of kiddo and circumstance. If you need a desk that does double duty as storage or play, then we have you covered. If you need to fit big functionality in a not so big space, maybe a pull out writing surface is just the thing... 

6 // Finn Desk 7 // Rowley Desk 8 // Blake Desk + Hutch 9 // Little Sloane Leaning Desk 10 // Carolina Craft Table

Kiddos 
Design 
DIY 
Aug
24
2014
Reader Showcase // Emerson Queen Size Bed

Thank you TDC - My wife and I were able to build a beautiful bed and feel good about not spending $2K! The directions were easy to follow, and the result came out amazing. 

Modifications 

We made a few modifications to the plans - Replacing the plywood headboard with stained pine barn door slats and replacing wood clete with a metal bracket to hold lower support.

Reclaimed Lumber for Reader Showcase // Emerson Queen Size Bed
Finished Build for Reader Showcase // Emerson Queen Size Bed
Close Up and Finish for Reader Showcase // Emerson Queen Size Bed
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