Plans

DIY Furniture Plans // How to Build a Staycation Pergola

04.26.16 By //
You Can Build This! The Design Confidential DIY Furniture Plans // How to Build a Staycation Pergola via @TheDesConf

Make your vacation, the staycation of a lifetime with the Staycation Pergola. This little beauty has plenty of room, privacy screens, and joists to hang fabric… and it will cost a fraction of that trip to the Bahamas! Make your favorite drink, let the wind blow throw your hair, and enjoy your masterpiece!

As with all of our plans, you are building at your own risk and you should have a firm understanding of building in general before you attempt many of our plans (some are easy as pie and perfect for beginners). With that, go forth, have fun, take lots of pictures and share them in a showcase on the site or on social media with the hashtag #builtTDCtuff and we will share our faves! Be sure to tag @thedesignconfidential on Instagram / FB and @thedesconf on Twitter / Pinterest. If you are a blogger and you post about your build, don’t forget to include a link to your post on your showcase here. Don’t forget… for all of our newer plans, clicking on the images will let them expand to enormous sizes with much greater clarity. The older plans may need updating so please let us know if you need one fixed!

$1250-$1750
  • 24 – 1×6 at 12’
  • 2 – 2×2 at 10’ (you may have to rip down 2x4x10 for 2x2x10)
  • 38 – 2×2 at 12’ (you may have to rip down 2x4x10 for 2x2x12)
  • 2 – 2×4 at 10’
  • 20 – 2×4 at 12’
  • 8 – 6×6 at 12’

 

2 – 6×6 at 144” – Side Beams
4 – 6×6 at 114-1/2” – Posts
2 – 6×6 at 133” – Front and Back Beams
2 – 2×4 at 130” – Side Deck Frames
1 – 2×4 at 144” – Front Deck Frame
1 – 2×4 at 138-1/2” – Back Deck Frame
8 – 2×4 at 130” – Deck Joists
24 – 1×6 at 133” – Deck Boards
1 – 2×4 at 114-1/2” – Slat Support #1
1 – 2×2 at 114-1/2” – Slat Support #2
1 – 2×4 at 114-1/2” – Slat Support #3
1 – 2×2 at 114-1/2” – Slat Support #4
76 – 2×2 at 66-1/2” – Slats
​8 – 2×4 at 133” – Ceiling Joists

 

Before beginning to build, always check in on my site to make sure you have the most up to date set of plans, I occasionally update and change the plans to make the building process easier or to allow for less expensive purchasing of materials! Read through the entire set of instructions and all comments before beginning this project. If you print out or save plans, be sure to check in on my site to be sure you have the most up to date set of plans, as I occasionally update things for ease of building or buying. If you are new to building, read through the GETTING STARTED section and other articles found under the BUILD tab in the menu on my site, it has valuable information about how to get started, tools and techniques. If you are unfamiliar with the finishing process, visit my Finishing school for some tips and tricks for painting like a pro and for special finishing practices. Use glue to secure your joints and Consider Painting or Staining individual sections prior to assembling. This makes the paint application virtually flawless. Coat with a spray on Poly or Wipe on Poly to protect your finish and your piece and it will last for ages. Adhere to all safety standards and guidelines, and be sure you follow safety protocol throughout your build. If you are unsure about whether you are building safely, run a quick online search for the tool or technique you are using, or contact me via email or post to the forum before you move ahead. My contact info can be found in the menu of my site.

Cut the pieces for the Side Beam and Posts. Using the manufacturer’s recommendations, attach the End Column Caps to the Posts. Place the Side Beam on top of the Posts as shown – per the manufacturer’s recommendations. Complete this step twice, once for each side of the Pergola.

You Can Build This! The Design Confidential DIY Furniture Plans // How to Build a Staycation Pergola via @TheDesConf

Cut the pieces for the Front and Back Beams. Install as shown into the End Column Caps per the manufacturer’s recommendations.

Cut the pieces for the Front Deck Frame, Back Deck Frame, and Side Deck Frames. With the Kreg jig set for 1-1/2” material, drill pocket holes in each end of the Side Deck Frames. Assemble as shown with glue and 2-1/2” Pocket Screws. Note that both ends of the Front Deck Frame and one end of the Back Deck Frame will overhang the Side Deck Frames by 5-1/2”. These overhanging ends will be attached to the Posts with 1/2” Lag Screws. Clamp the Deck Frame to the Post and drill two 5/16” pilot holes through the Deck Frame into the Post. Release the clamp and insert the Lag Screws. Repeat this process on the other two overlapping pieces of Deck Frame.

Cut the pieces for the Deck Joists. With the Kreg jig set for 1-1/2” material, drill pocket holes in each end of the Deck Joists. Assemble as shown with glue and 2-1/2” Pocket Screws. Note that the Deck Joists will be spaced 16” on center, except for the first and last one, which will be 8-1/4” from the Side Deck Frames.

Cut the pieces for the Deck Boards. Attach to the Deck Frame and Deck Joists with glue and 1-1/2” wood screws. Leave approximately a 1/8” gap between each Deck Board to allow for expansion. You may need to rip down the first and last Deck Boards for a perfect fit.

Cut the pieces for the Slat Supports. With the Kreg jig set for 1-1/2” material, drill pocket holes in one top ends of Slat Support #1 and #3.

Position Support #1 as shown. Clamp the bottom of the Support to the Deck Frame and drill two 1/2” holes with the 1/2” spade bit through Support #1 and the Deck Frame. Secure with 1/2” Carriage Bolts, Washers, and Nuts. Attach the top of the Support to the Beam with glue and 2-1/2” Pocket Screws.

Attach Support #2 to the Post as shown with glue and 3” Wood Screws. Look ahead to Step 10 where you will attach the Slats to the Slat Support and make sure you leave room for all necessary fasteners.

Position Support #3 as shown. Clamp the bottom of the Support to the Deck Frame and drill two 1/2” holes with the 1/2” spade bit through Support #3 and the Deck Frame. Secure with 1/2” Carriage Bolts, Washers, and Nuts. Attach the top of the Support to the Beam with glue and 2-1/2” Pocket Screws.

Attach Support #4 to the Post as shown with glue and 3” Wood Screws. Look ahead to Step 10 where you will attach the Slats to the Slat Support and make sure you leave room for all necessary fasteners.

 

Cut the pieces for the Slats. Position as shown and secure in place with glue and 2-1/2” Wood Screws. The Slats will be spaced 1-1/2” apart.

Lastly, cut the pieces for the Ceiling Joists. Install the Joist Hangers per the manufacturer’s recommendations. Attach the Ceiling Joists to the Joist Hangers as shown, per the manufacturer’s recommendations. Note that the Ceiling Joists are spaced 16” on center, except for the first and last Ceiling Joists, which are 9-3/4” from the Side Beams.

Fill any Screw, Nail or Pocket Holes, Sand and Finish as Desired.

// Disclaimer: Some rights reserved. Private use only. Feel Free to link to any of my plans so long as you ONLY use 1 image and provide an ADEQUATE link back to the original source and appropriate plan! Plans from this page are not to be used for commercial purposes or republished without the express written consent of Rayan Turner, The Design Confidential. By accessing or using any part of the web site, you agree to become bound by the terms and conditions of this website as outlined under Terms of Use. If you do not agree to all the terms and conditions of this agreement, then you may not access the Website or use any services. The information contained in this website is for general information purposes only. The information is provided by The Design Confidential.com and while we endeavor to keep the information up to date and correct, we make no representations or warranties of any kind, express or implied, about the completeness, accuracy, reliability, suitability or availability with respect to the website or the information, products, services, or related graphics contained on the website for any purpose. Any reliance you place on such information is therefore strictly at your own risk. In no event will we be liable for any loss or damage including without limitation, indirect or consequential loss or damage, personal injury or death, or any loss or damage whatsoever arising from loss of information or profits arising out of, or in connection with, the use of this website. I hope to provide accurate plans, however, I cannot guarantee each plan for accuracy. Not every plan that I post has been built and tested, so you are building at your own risk. It is recommended that you have a clear understanding of how the project works before beginning any project. Please contact me if you find an error or inaccuracy so that I might fix it. The Design Confidential.com is inspired by but does not replicate exact designs, any similarities between these plans and items sold at specialty retailers is coincidential and not endorsed by or related to any said retailers. // Affiliate links are used for tools and materials. The Design Confidential will earn a small commission for any items purchased using these links. Thank you for your support – every little bit counts!

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