This fabulous ottoman pairs perfectly with the Sawyer Adirondack Outdoor Chair! What an amazing duo of DIY furniture these two projects are! The most difficult portion of this plan is the freehand cutting, and even that should actually be a bit of a fun challenge, nothing to difficult that you can’t tackle! All of the marking and and measuring should be quite fun! Did I mention this plan is inexpensive to build? Yep, just a small half sheet of plywood… Not bad considering the inspiration piece’s price tag of $100!
- Tape Measure
- Saw – Jig Saw, Circular, Table, or Miter Saw
- Multi-Square and Carpenter’s Square
- Kreg Jig – if you build frequently, invest in this one.
- Nail Gun – optional
- Router with Patterning bit – or bit set – optional
- 1 – 1×4 at 6’ ** you can purchase a fence board like this for savings, or use your plywood and cut it into strips.
- 1 – 1×6 at 6’ **you can purchase a fence board like this for big savings or use your plywood and cut it into strips. You will need to rip this down into 4 1/2” strip for the Slats.
- 1 – 4’x4′ sheet of 3/4″ plywood
- 1-1/4″ Pocket Hole Screws
- 1-1/4″ Wood Screws
- 1-1/4″ Brad Nails
- Countersink Drill Bit
- Pocket Hole Plugs – Paint Grade, Pine, Oak – optional
- Safety Gear
- 3/4″ Edge Banding – optional
- Wood Filler
- Wood Glue
- Sanding Supplies
- Paste Wax
- Finishing Supplies
- 2 – 3/4″ plywood at 15″ x 19″
- 2 – 1×4 at 22 1/2” Aprons
- 3 – 1×6 (ripped down into 4 1/2” width strips) at 22 1/2”
Before beginning to build, always check in on my site to make sure you have the most up to date set of plans, I occasionally update and change the plans to make the building process easier or to allow for less expensive purchasing of materials! Read through the entire set of instructions and all comments before beginning this project. If you print out or save plans, be sure to check in on my site to be sure you have the most up to date set of plans, as I occasionally update things for ease of building or buying. If you are new to building, read through the GETTING STARTED section and other articles found under the BUILD tab in the menu on my site, it has valuable information about how to get started, tools and techniques. If you are unfamiliar with the finishing process, visit my Finishing school for some tips and tricks for painting like a pro and for special finishing practices. Use glue to secure your joints and Consider Painting or Staining individual sections prior to assembling. This makes the paint application virtually flawless. Coat with a spray on Poly or Wipe on Poly to protect your finish and your piece and it will last for ages. Adhere to all safety standards and guidelines, and be sure you follow safety protocol throughout your build. If you are unsure about whether you are building safely, run a quick online search for the tool or technique you are using, or contact me via email or post to the forum before you move ahead. My contact info can be found in the menu of my site.
Cut Out your Legs: The first diagram shows you the lengths of each side you will cut and the actual dimensions of your leg unit. You will need two identical units like this that will mirror each other so you may want to flip your sheet to mark out the other panel. The image below shows you where these cuts sits relative to the edges of your plywood.
Cut Out your Legs: This is your guide for locating your leg panel. It helps you place your panel properly so you can get the correct angles without working overtime with fancy cuts and tools. Use a jigsaw or circular saw to cut this shape out of your plywood sheet. You will need two of these that mirror each other, so consider flipping your sheet over to place your second panel.
Attach the Ottoman Aprons: Using your Kreg Jig set for 3/4” stock and your 1 1/4” pocket hole screws and glue you will fasten the pieces together as shown below. The Aprons will be placed 1 1/4” from the top of the Front Edge and the Top of the Back edge.
Rip your Slats down to Size: Beginning with a 1×6, you will rip your boards into a 4 1/2” width (shaving off 1” from the actual width of a 1×6) and then tack them down 1/2” from the Top Edge of the Top Leg, and space them 1” Apart. Use Galvanized Nails or Screws to Fasten in Place.
Fill any Screw, Nail or Pocket Holes, Sand and Finish as Desired. For Finishing Tips and Tricks visit my Finishing School
**Disclaimer: Some rights reserved. Private use only. Feel Free to link to any of my plans so long as you provide an adequate link back to the appropriate post! Plans from this page are not to be used for commercial purposes or republished without the express written consent of Rayan Turner, The Design Confidential I hope to provide accurate plans, however, I cannot guarantee each plan for accuracy. Not every plan that I post has been built and tested, so you are building at your own risk. It is recommended that you have a clear understanding of how the project works before beginning any project. Please contact me if you find an error or inaccuracy so that I might fix it.
2 comments on “Free Woodworking Plans to Build a CB2 Inspired Sawyer Adirondack Ottoman”
I love this ottoman, could you please relink the images!
Thanks for everything you do.